Johnson v. Salem Corp.

477 A.2d 1246, 97 N.J. 78, 1984 N.J. LEXIS 2692
CourtSupreme Court of New Jersey
DecidedJuly 18, 1984
StatusPublished
Cited by94 cases

This text of 477 A.2d 1246 (Johnson v. Salem Corp.) is published on Counsel Stack Legal Research, covering Supreme Court of New Jersey primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Johnson v. Salem Corp., 477 A.2d 1246, 97 N.J. 78, 1984 N.J. LEXIS 2692 (N.J. 1984).

Opinion

The opinion of the Court was delivered by

HANDLER, J.

This is a strict products liability case arising out of the injury to an operator of an industrial machine. The appeal presents several evidential and procedural issues. One issue involves the propriety of a judgment notwithstanding the verdict {“n.o.v.”) entered by the trial court in favor of the plaintiff following a jury verdict of no cause for action. This issue requires our examination of the standards for evaluating evidence, particularly expert testimony, under the strict liability doctrine and determining when such evidence can fairly be characterized as sufficiently free from dispute to present only a *83 question of law. Another issue arises from the procedure followed in this case of permitting the jury to return a verdict of damages for plaintiff notwithstanding the jury’s determination that defendants were not liable. This issue calls for consideration of whether the separation or bifurcation of jury deliberations on liability and damages respectively is appropriate and, if so, under what circumstances.

Following the trial court’s judgment n.o.v. in favor of plaintiff in the amount of the jury’s damages award, an appeal was taken by defendants. The Appellate Division affirmed the trial court’s judgment on liability in favor of plaintiff but reversed the award of damages and remanded the matter for a trial on damages alone. 189 N.J.Super. 50 (App.Div.1983). We granted defendants’ petition for certification, 94 N.J. 527 (1983). For the reasons given in this opinion, we affirm the judgment of the Appellate Division.

I

Plaintiff, Robert Johnson, Jr., suffered a crushing injury to his right hand while he was operating a scrap baling machine that had been manufactured in 1955 by defendants. The purpose of the scrap baling machine was to press long ribbons of metal scraps into a compact form for sale or reprocessing. The machine consisted of two horizontal rollers, which were positioned one above the other. The meeting point of the two rollers is called an in-running nip point. The operator threaded the metal ribbons through a ground level opening onto the bottom roller, called the mandril or arbor. When the machine was activated, the mandril rotated inward. Because it was positioned against the other roller, which weighed 1,000 pounds, the mandril’s rotation caused the upper roller to rotate inward also. 1 This rotation would continuously draw in the strips or *84 ribbons of metal, which would then be pounded and compressed into compact form.

At the time of the accident, the machine was operated by forward and reverse buttons. 2 There was also a horizontal emergency stop bar, approximately one-and-one-half feet long, located in front of the machine immediately above the feeding area. At the start of the operation, the operator’s hands would be in the nip area in order to attach the metal ribbons to the mandril. If the ribbons broke during the baling process, a frequent occurrence, the operator would again have to place his or her hands at the nip area to reattach the ribbons or tie the broken ribbons together.

The only way to stop the machine, so that the operator could safely put his or her hands in the nip area to attach or reattach the ribbons, was for the operator to depress the stop bar. The machine was supposed to remain stopped until the operator reactivated it by pushing the forward or reverse button. However, plaintiff offered uncontradicted testimony that the emergency stop bar had not been working properly for one-and-one-half years before the accident and that the machine would sometimes restart without the operator pressing the forward or reverse buttons. He also claimed that his employer had not corrected this problem despite his regular complaints to his foreman.

On the day of the accident, plaintiff was operating the machine when the metal ribbons broke off the mandril. He stopped the machine by depressing the stop bar with his left *85 arm. As he began to rethread the machine with his right hand, his left arm accidently slipped off the stop bar and the machine started up, catching his cotton work glove in the rotating mandril. His hand was pulled into the nip point and crushed between the rollers. Falling forward, plaintiff’s head struck the stop bar and stopped the machine; a fellow worker pushed the reverse button so that his hand was discharged from the machine.

Both parties presented the testimony of experts to explain the hazards in the design and operation of the machine. As already mentioned, the trial court ultimately set aside the jury verdict of liability in favor of defendants based on its assessment of the testimony of the experts. It is, consequently, essential that this testimony be reviewed in detail.

Howarth, a mechanical engineer, testified as plaintiff’s expert. He stated that

[w]hen this machine was designed and manufactured, it was not designed with prudent engineering and is not reasonably safe * * *. It placed the operator in a point of vulnerability which should not have occurred.

Howarth based his conclusion on several considerations. The manufacturer would have known that in the normal use of the machine, the operator’s hands would have to be at the nip point at certain times. Also, scrap baling machines, like other power machinery, are subject to accidental start-up, which could occur from someone unintentionally starting the machine. Additionally, mechanical malfunction and interruptions or surges in the flow of electric power could also cause accidental start-up. Further, Howarth testified that there was no guard against accidental start-up on the scrap baling machine, although the concept of guarding in-running nip points was widely recognized in the 1950’s and there were several different types of guards available at the time of manufacture.

Howarth also described and diagrammed a type of guard that inexpensively and feasibly could have been installed on the scrap baling machine to protect operators from injuries at the nip point. Since the machine as originally designed had an *86 emergency stop bar, Howarth incorporated it into his proposed safety device. The proposed guard would consist of a forty-inch-long horizontal trough or chute extending outward from the feeder opening to the area where the operator would normally stand. The chute would be too long to permit an operator to reach through it to the nip point to attach or reattach the ribbons to the mandril. However, there would be a hinged lid on the top of the chute that could be opened to give operators easy access to the nip point only when such access would be safe — that is, only when the machine’s emergency stop bar was depressed.

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Bluebook (online)
477 A.2d 1246, 97 N.J. 78, 1984 N.J. LEXIS 2692, Counsel Stack Legal Research, https://law.counselstack.com/opinion/johnson-v-salem-corp-nj-1984.