HB Fuller Co. v. National Starch and Chemical Corp.

689 F. Supp. 923, 7 U.S.P.Q. 2d (BNA) 1753, 1988 U.S. Dist. LEXIS 6941, 1988 WL 63636
CourtDistrict Court, D. Minnesota
DecidedJune 21, 1988
DocketCiv. 4-85-1632
StatusPublished
Cited by8 cases

This text of 689 F. Supp. 923 (HB Fuller Co. v. National Starch and Chemical Corp.) is published on Counsel Stack Legal Research, covering District Court, D. Minnesota primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
HB Fuller Co. v. National Starch and Chemical Corp., 689 F. Supp. 923, 7 U.S.P.Q. 2d (BNA) 1753, 1988 U.S. Dist. LEXIS 6941, 1988 WL 63636 (mnd 1988).

Opinion

MEMORANDUM AND ORDER INCORPORATING FINDINGS OF FACT AND CONCLUSIONS OF LAW

MacLAUGHLIN, District Judge.

I. BACKGROUND

Plaintiff H.B. Fuller Co. (Fuller) is a corporation organized and existing under the laws of the State of Minnesota, having its principal place of business in St. Paul, Minnesota. Defendant National Starch & Chemical Corporation (National) is a corporation organized and existing under the laws of the State of Delaware, having its principal place of business in Bridgewater, New Jersey. Fuller commenced an action for a declaratory judgment of patent invalidity and non-infringement, arising under 28 U.S.C. §§ 2201, 2202 and 1338. Fuller asserted two grounds for invalidity of the patent: obviousness and inequitable conduct. National responded to Fuller’s complaint, filing a counterclaim alleging patent infringement. By stipulation of the parties prior to trial, Fuller dropped its claim of obviousness and the parties proceeded to trial before the Court on the issues of inequitable conduct, infringement and damages.

The patent in suit is United States Letters Patent No. 4,526,577 (the ’577 patent). Plaintiff’s Exhibit 10. The ’577 patent issued July 2, 1985. The inventors are Robert Schmidt and Paul Puletti. Schmidt is employed as project supervisor, hot melt development for National. Puletti is director of product development for National but at the time the product underlying the ’577 patent was developed he served as manager of hot melt development. National is assignee and record owner of the ’577 patent.

The ’577 patent relates to disposable articles prepared using multi-line construction and to hot melt adhesives useful for the assembly thereof. The ’577 patent discloses and claims a multi-line constructed disposable diaper (or in some claims, disposable articles generally) in which the various diaper substrates are bonded by specific adhesive compositions based upon AB-A block or A-B-A-B-A-B multi-block copolymers, where the A component is styrene and the B component is butadiene in stated ranges, together with various other chemical constituents. 1 In general, disposable diapers are composed of a polyethylene or polypropylene outside sheet and inner absorbent material covered by an in *928 ner liner of non-woven tissue. Adhesives such as the type described in the ’577 patent are used to bind these inner and outer layers together. Multi-line or fine line construction is an assembly using a number of thin lines of adhesive to adhere the outer polyethylene sheet to the batted, non-woven fluid absorbent layer and to the inner tissue. The adhesive is applied in the form of very fine parallel longitudinal strips or in a “multi-dot” pattern of application, requiring the use of a large number of adhesive deposits, each deposit being of a very small quantity of adhesive.

In order to be commercially acceptable a multi-line adhesive must possess certain physical properties. For example, the adhesive must possess a high degree of adhesion since it is applied in the form of a number of very fine parallel longitudinal strips thus requiring each line to possess exceptionally high bonding properties. The adhesive must also possess sufficient adhesive and cohesive strength to provide high bond strength values when subjected to stress so the constructions cannot be easily separated. It is necessary that the adhesive, upon application, not absorb through the actual disposable construction and that the adhesive bonds not only remain secure but also be flexible even after prolonged periods of storage. In addition to requiring heat and oxidation resistance on aging they must also possess sufficient bonding range and must be white or clear in color. See ’577 Patent Col. 1, lines 19-40. Further, the adhesive must withstand high mixing and application temperatures without degrading and sacrificing necessary adhesive properties. Prior to the development of the adhesive described in the ’577 patent the primary adhesives sold and used for multi-line diaper construction were plastic-based adhesives whose main components were ethylene vinyl acetate (EVA) copolymers or atactic polypropylene (APP) copolymers. Although suitable for multi-line construction, EVA and APP adhesives in some respects fell short of the desired physical specifications.

The disposable diaper industry in the United States was and is big business. In 1983, disposable diaper sales were more than $2 billion at wholesale. 2 As such, a great financial incentive existed for adhesives manufacturers to develop an improved diaper adhesive which would capture the market. To this end, Puletti and Schmidt set about formulating an adhesive that would satisfy all the strict technical requirements for multi-line diaper construction. Their experimentation yielded fruit with the formulation in March-April 1983 of a hot-melt pressure sensitive adhesive based on an A-B-A-B-A-B multi-block co-polymer with styrene endblocks and butadiene midblocks. National successfully tested the new adhesive system in the laboratory and on disposable diapers. Thereafter, Schmidt, Puletti and National patent agent Ellen Dec prepared a patent application which later issued as the ’577 patent.

II. PATENT PROSECUTION

On January 9, 1984 National filed with the Patent and Trademark Office (PTO) the patent application (Serial No. 569,001) which later issued as the ’577 patent. The application was prepared by National patent agent Ellen Dec in conjunction with Schmidt and Puletti. As originally filed, the application included fifteen claims which recited a fully-constructed disposable diaper using S-B-S or S-EB-S adhesive. See Plaintiff’s Exh. 24 at 17-20. On July 23, 1984 the PTO (patent examiner James C. Cannon) issued a First Office Action which rejected all fifteen claims as unpatentable. The basis for the patent examiner’s ruling of unpatentability was his finding that the claimed invention would have been obvious to one of ordinary skill in the art in light of the disclosures of the Puletti (No. 4,419,494) and Harlan (No. 3,239,478) patents. The examiner’s notes state:

Puletti discloses that hot melt A-B-A copolymer compositions are useful as ad *929 hesives for PE layers used in the production of disposable diapers.
Harlan teaches that pressure-sensitive, hot melt adhesive compositions reading on those of the above-rejected claims have utility as adhesives for PE films and non-woven fabrics.
In view of the known practice of using hot melt A-B-A copolymers as adhesives for PE layers used in disposable diapers (Puletti) and the known utility of applicants’ compositions as adhesives for PE films and non-woven fabrics (Harlan), it is not seen that at the time of applicants’ invention it would have been unobvious to one of ordinary skill in the art to have used the hot melt, pressure-sensitive adhesives of Harlan to adhere a PE non-woven layer to a PE film layer in the production of disposable diapers.

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689 F. Supp. 923, 7 U.S.P.Q. 2d (BNA) 1753, 1988 U.S. Dist. LEXIS 6941, 1988 WL 63636, Counsel Stack Legal Research, https://law.counselstack.com/opinion/hb-fuller-co-v-national-starch-and-chemical-corp-mnd-1988.