EI DuPont De Nemours and Co. v. Monsanto Co.

903 F. Supp. 680, 1995 U.S. Dist. LEXIS 15827, 1995 WL 616045
CourtDistrict Court, D. Delaware
DecidedAugust 18, 1995
DocketCiv. A. 92-625(LON), 93-263(LON)
StatusPublished
Cited by16 cases

This text of 903 F. Supp. 680 (EI DuPont De Nemours and Co. v. Monsanto Co.) is published on Counsel Stack Legal Research, covering District Court, D. Delaware primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
EI DuPont De Nemours and Co. v. Monsanto Co., 903 F. Supp. 680, 1995 U.S. Dist. LEXIS 15827, 1995 WL 616045 (D. Del. 1995).

Opinion

*688 LONGOBARDI, Chief Judge.

I. NATURE AND STAGE OF THE PROCEEDINGS

This is a consolidated action for patent infringement which for all practical purposes amounted to three separate trials divided into two phases. In the first phase of this case, BASF Corporation (“BASF”) alleges that E.I. DuPont De Nemours and Company (“DuPont”) infringes Claim 5 of United States Patent No. 4,374,641 (“the Burlone patent”), which is owned by BASF. DuPont denies infringement and contends that the Burlone patent is invalid.

In the second phase of this case, DuPont alleges that BASF and Monsanto Company (“Monsanto”) infringe the process claimed in United States Patent No. 5,108,684 (“the Anton patent”), which is owned by Dupont. DuPont also contends that both BASF and Monsanto induce their common customer and indemnitee, CaMac Corporation (“CaMac”), to infringe the Anton patent, and that BASF’s and Monsanto’s alleged infringement is willful. Both BASF and Monsanto deny DuPont’s charges of infringement, inducement, and willfulness and contend that the Anton patent is invalid.

A thirteen-day bench trial was held in this Court from July 11, 1994 through July 28, 1994. The first three days of trial were devoted to the Burlone phase of the case; the remaining ten days were devoted to the Anton phase. Throughout the course of the trial, the Court heard testimony from some twenty-nine live witnesses. Many additional witnesses testified by deposition. The trial transcript exceeds thirty-six hundred pages, and the exhibits admitted into evidence number in the hundreds. Post-trial briefing was completed on November 4, 1994.

This Opinion represents the Court’s findings of fact and conclusions of law with respect to all issues. The Court’s discussion is divided into two parts. First, the Court will address the issues related to the Burlone patent. The second part of the discussion will focus upon the Anton patent.

This Court has jurisdiction over the subject matter of the claims and counterclaims in this action pursuant to 28 U.S.C. § 1331, § 1338(a), § 2201, and § 2202. Venue is proper under 28 U.S.C. § 1391 and § 1400(b).

II. THE BURLONE PHASE

A. Technological Background

The technology at issue in this case relates generally to nylon fibers and, more specifically, to fibers known as “solution dyed nylon” fibers. Solution dyed nylon (“SDN”) is also referred to as “producer colored” or “melt colored” nylon. One of the uses of these SDN fibers is to make commercial carpets.

*689 1. Nylon Carpet Fibers

Nylon itself is a white, thermoplastic material that is included in a large class of chemicals called polymers. [Docket Item (“D.I”) 273 at 4]. It is made by connecting or “polymerizing” smaller chemical units known as monomers. (D.I. 293, Burlone, Tr. at 43).

Nylon carpet fibers are generally made from one of two types of nylon polymer: “nylon-6” or “nylon-6,6.” BASF makes nylon-6 polymer and nylon-6 carpet fibers. (E.g., D.I. 297, Hoyt, Tr. at 1649). Nylon-6 is a polymer made by polymerizing a single monomer called epsilon caprolactam. (D.I. 293, Tr. at 43; D.I. 287, at iv). DuPont makes nylon-6,6 polymer and nylon-6,6 carpet fibers. Nylon-6,6 is a polymer made by polymerizing two different monomers, namely, hexamethylene diamine and adipic acid. (D.I. 287, at iv). Both BASF and DuPont began making nylon and nylon fibers in the 1930s.

To make carpet fibers from nylon, chips of the nylon polymer are introduced at one end of a heated cylindrical device known as an extruder. (D.I. 293, Tr. at 45-47). As the chips melt, a screw-like device forces the resultant molten polymer to the opposite end of the extruder and through a plate that contains many small holes. The plate is referred to as a “spinnerette” and the process is referred to as “spinning.” As the molten polymer is forced from the spinner-ette, it is cooled, causing it to solidify into fibers.

2. Solution Dyed Nylon Fibers

Solution dyed nylon fibers are nylon fibers that are colored prior to the spinning process. The color pigments are added to the molten nylon in the extruder before the fibers are formed. (D.I. 295, Sandukas, Tr. at 628; D.I. 297, Hoyt, Tr. at 1648-49). SDN fibers were introduced into the carpet industry in 1970. Prior to 1970, carpet fibers were generally colored after they were spun by immersing them in baths containing various types of dyes. These nylon fibers that are marketed to be dyed are generally referred to as “white nylon.”

The manner in which SDN fibers are commercially made was explained at trial through the use of a diagram that was marked and introduced into evidence as BTX-218-5. The diagram demonstrates generally that the blend used to make SDN fibers results from the addition into the ex-truder of one or more types of nylon and one or more types of pigment. According to the diagram, before the pigment is introduced into the extruder, it is first pre-blended with one or more types of nylon; the reason that the pigment is pre-blended is because adding pure pigment into the extruder is less effective. (D.I. 293, Tr. at 52). The initial pre-blend of pigment and nylon is referred to as a “color concentrate.” The relative amount of pigment to other polymers in this color concentrate is about 25-35%. (D.I. 293, Tr. at 70). The color concentrate is then introduced into the extruder with the uncolored nylon. The relative amount of pigment to polymers in the final blend in the extruder, just prior to spinning, is typically around 1%. (D.I. 293, Tr. at 54-55). The pigmenffpoly-mer blend used to make SDN fibers provides those fibers with certain advantages over fibers that are dyed after the spinning process. For example, SDN fibers have a higher resistance to fading from sunlight and harsh cleaning agents such as bleach. (See, e.g., D.I. 295, Sandukas, Tr. at 672).

3.Catdye Nylon

Catdye nylon, also called sulfonated nylon, is a nylon typically made by incorporating chemicals called aromatic sulfonates into the nylon polymer. (D.I. 293, Burlone, Tr. at 65). The presence of these sulfonates in the nylon polymer has the effect of rendering the nylon resistant to staining by acid dyes. (D.I. 293, Tr. at 66; D.I. 295, Tr. at 663, 667). Acid dyes are defined as:

Negatively charged colorants that attach to dye sites (amine ends) in nylon polymer chains, and are repelled by negatively charged sulfonate groups in catdye nylon. Their attachment to nylon is called “dyeing” when desired and “staining” when not desired.

(D.I. 287, at iii). Thus, while acid dyes are purposefully employed as colorants for white *690 nylon carpet fibers, these same dyes, which are contained in items such as red fruit drinks, can also stain carpet fibers.

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903 F. Supp. 680, 1995 U.S. Dist. LEXIS 15827, 1995 WL 616045, Counsel Stack Legal Research, https://law.counselstack.com/opinion/ei-dupont-de-nemours-and-co-v-monsanto-co-ded-1995.