Cosden Oil & Chemical Co. v. American Hoechst Corp.

543 F. Supp. 522
CourtDistrict Court, D. Delaware
DecidedJune 23, 1982
DocketCiv. A. 76-37
StatusPublished
Cited by12 cases

This text of 543 F. Supp. 522 (Cosden Oil & Chemical Co. v. American Hoechst Corp.) is published on Counsel Stack Legal Research, covering District Court, D. Delaware primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Cosden Oil & Chemical Co. v. American Hoechst Corp., 543 F. Supp. 522 (D. Del. 1982).

Opinion

OPINION

STAPLETON, District Judge.

These are consolidated actions involving the validity, infringement, ity of United States Patents No. 3,868,434 (“ ’434 patent”) and No. 3,996,311 (“ ’311 patent”), which issued to Richard C. Westphal (“Westphal”) and Paul Heinig (“Heinig”). Cosden Oil and Chemical Company (“Cosden”) originally filed this suit asking for a declaratory judgment that the patents in suit are in val *525 id, unenforceable and not infringed. It has since added allegation of fraud on the Patent Office. American Hoechst Corporation (“AHC”), as successor to Foster Grant Co., 1 the original assignee from Heinig and Westphal, seeks damages and injunctive relief against Cosden for infringement. Jurisdiction and venue are conferred upon this Court by 28 U.S.C. §§ 1338(a), 2201, 2202 and by 28 U.S.C. §§ 1391(a), 1391(b) and 1400(b). This opinion constitutes the Court’s findings of fact and conclusions of law.

I. BACKGROUND FACTS

Styrene is a “monovinyl aromatic” liquid compound; it contains both an aromatic, or cyclic, substituent and an aliphatic substituent called a “vinyl” group having two carbon atoms connected by a double bond. The presence of this aliphatic double bond makes styrene a chemically reactive monomer which can be polymerized by heat or the addition of a catalyst to form homopolystyrene which has a clear or “crystal” appearance. This so-called “crystal polystyrene” can be molded to form clear plastic products having many desirable properties, such as good moldability, an attractive surface gloss, and good dimensional stability. Unfortunately, crystal polystyrene products suffer from relatively poor resistance to fracture under slight pressure. This characteristic detracts from the use of crystal polystyrene in certain applications and makes it wholly unsuitable for many others.

It has long been known that the impact resistance of crystal polystyrene may be improved by adding a small amount of a rubbery material to the styrene either before or after its polymerization. These “rubber toughened” materials are referred to as impact styrene polymer compositions, high impact polystyrene compositions (HIPS), or simply “impact polystyrene,” and are currently used to make hundreds of items ranging from TV cabinets to refrigerator door linings.

Concerted efforts were made in the 1940’s to commercialize impact styrene polymer compositions for wider end use applications. The early compositions were made either by dissolving a rubbery matter in styrene monomer and polymerizing the resulting mass, or by simple mechanical blending of the polystyrene and the rubbery material. These manufacturing techniques were well known by 1958 and are very similar to those used today.

In the early 1950’s, Amos and his coworkers at the Dow Chemical Company (“Dow”) added a step to the process by “agitating” or stirring the solution of rubbery material in styrene monomer. Agitation was shown to cure the early defect of large insoluble gels in the end products. 2 This was the last significant change in the process; the focus of the industry after 1954 was on improving the compositions themselves by the substitution of new rubbers.

The prevailing rubber used by the mid-1950’s was a styrene-butadiene type rubber, “SBR”, which consisted of about 75% butadiene and 25% styrene. 3 In 1956, “stereo-specific polymerization catalysts,” invented by Karl Ziegler, were proved useful in the preparation of “stereoregulated” or “stereospecific” polybutadiene rubbers. These new catalysts made it possible to alter polybutadiene by directing and changing its microstructure. Among the many possibilities which resulted was the “high cis, low vinyl polybutadiene” rubber which was later used to make compositions encompassed by the claims of the patents in suit. “Vinyl” refers to the presence of 1,2-addition butadiene polymer units (called vinyl groups) in *526 which only the first and second carbon atoms of the monomer form the polymer chain backbone, and the third and fourth carbons are in side chains:

H H i i i t -- C — C -- i i • i H CH t i t i H -- C — H

“Cis” refers to the presence of Cis 1,4-poly-butadiene polymer units, in which the first and fourth carbon atoms are disposed on the same side of a line joining the second and third carbon atoms:

H H i i t i ^ -- ^ I I — « 1 H ' ' H H H

The presence of these particular molecular configurations in quantities of at least 25% cis 1,4-butadiene, and not more than approximately 10% 1,2-addition butadiene, constitutes a “high cis, low vinyl polybutadiene” for purposes of this Opinion.

High cis, low vinyl polybutadiene first became known to the public in 1956 by reference made in a Belgian patent issued to Goodrich Gulf. In 1957, several other foreign patents issued, and an article was published by Short, Kraus and Thornton of the Phillips Rubber Co. (“the Short article”), extolling the virtues of the new material. By 1957, stereospecific rubbers had been sufficiently studied and evaluated that they were being recommended as a substitute for natural rubber in certain applications.

About this time, an effort was made in the industry to standardize the impact strength specification for various grades of impact polystyrene. Impact strength was the first property selected, evidently because it represents the most significant improvement over crystal polystyrene. Indeed, this is the property which enabled styrene polymer compositions to be used for a much larger number of products. The Izod impact test, which had been used since the 1920’s to measure fracture resistance, was selected by the industry in 1956-57 4 to establish representative values for crystal polystyrene and three grades of impact polystyrene (medium, high and super high impact polystyrene). For compositions made using the same type of rubber, the principal difference among the grades of impact polystyrene is determined by the amount of a rubber used in making the composition. The Izod impact strengths provided by high impact styrene polymer compositions made using about 6% SBR rubber were generally about 1 ft-lb/in. notch or less. This is contrasted with crystal polystyrene which has an Izod impact strength of about 0.3 ft-lb/in. notch.

In late March, 1958, Mr. Heinig of AHC found a box on his desk. Based on a label and the feel of the material, he concluded that it contained a rubber composition from the Phillips Petroleum Company. While the label contained the words “cis 1,4 polybutadiene”, he did not know its microstructure.

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543 F. Supp. 522, Counsel Stack Legal Research, https://law.counselstack.com/opinion/cosden-oil-chemical-co-v-american-hoechst-corp-ded-1982.