Synthetic Industries (Texas), Inc. v. Forta Fibre Inc.

590 F. Supp. 1574, 224 U.S.P.Q. (BNA) 955, 1984 U.S. Dist. LEXIS 24586
CourtDistrict Court, W.D. Pennsylvania
DecidedAugust 3, 1984
DocketNo. Civ. A. 83-554
StatusPublished
Cited by1 cases

This text of 590 F. Supp. 1574 (Synthetic Industries (Texas), Inc. v. Forta Fibre Inc.) is published on Counsel Stack Legal Research, covering District Court, W.D. Pennsylvania primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Synthetic Industries (Texas), Inc. v. Forta Fibre Inc., 590 F. Supp. 1574, 224 U.S.P.Q. (BNA) 955, 1984 U.S. Dist. LEXIS 24586 (W.D. Pa. 1984).

Opinion

OPINION

COHILL, District Judge.

I. Procedural History

This is an action involving questions of the validity, infringement and enforceability of two patents, one of which is owned or controlled by each party in this case. The action was commenced by the plaintiffs, Synthetic Industries (Texas), Inc. (“Synthetic”) and Solomon Goldfein, in the United States District Court for the Northern District of Georgia. By stipulation of the parties, it was transferred to this Court.

The complaint filed by the plaintiffs contains two counts: (i) a declaratory judgment action against the defendant, Forta Fibre, Inc. (“Forta Fibre”), in which the plaintiffs seek to have U.S. Patent No. 3,591,395 (hereinafter “the Zonsveld Patent”) which is owned by Forta Fibre declared invalid; and (ii) an action against Forta Fibre for infringement of U.S. Patent No. 3,645,961, under which Synthetic is exclusively licensed from Mr. Goldfein.

Following the transfer of the case to this Court, Forta Fibre counterclaimed against Synthetic and Iner-Mesh, Inc. for infringement of the Zonsveld Patent.

Synthetic filed a motion for summary judgment pursuant to Fed.R.Civ.P. 56 as to its first claim in its complaint and as to Forta Fibre’s counterclaim, in which it contends that the Zonsveld Patent is invalid. It is this motion which we now consider.

The parties stipulated that an evidentiary hearing be held on the issues raised by the summary judgment motion and that we could treat that hearing as a separate trial on those issues pursuant to Fed.R.Civ.P. 42(b).

An evidentiary hearing was held on April 16, 1984, and since we are treating that proceeding as a separate non-jury trial, we make the following Findings of Fact and Conclusions of Law in accordance with Fed. R.Civ.P. 52(a).

II. Findings of Fact

A. The Zonsveld Patent

The Zonsveld Patent, given the intriguing title of “Hydraulic Cementitious Compositions Reinforced with Fibrillated Plastic Film,” was issued to Shell Oil Company U.S.A. on July 6, 1971. It names Johannes J. Zonsveld and Ronald Francis Salmons as inventors. Messrs. Zonsveld and Salmons are former employees of Shell International Chemical Company (“SICC”) which is located in London. Once the patent was obtained, Shell Oil Company U.S.A. assigned it to Forta Fibre.

The invention described and claimed in the Zonsveld Patent relates to the reinforcement of a water-hardenable cementitious mass, such as concrete, with relatively short lengths of plastic fibrous material. The fibrous material used is not an ordinary monofilament form, but rather, it is in a special form called “fibrillated film.” See Defendant’s Ex. 3. Fibrillated film is formed by first stretching a thin sheet of plastic, such as polypropylene, and then subjecting the stretched film to a mechanical process which splits the film longitudinally. See Defendant’s Ex. 1. The result is an interconnected network of “fibrils” resembling a hairnet.

Zonsveld created this invention while employed at SICC, the idea coming to him after he read an article written by Solomon Goldfein that described the use of monofilament polypropylene fibers as reinforcement in cementitious masses. Zonsveld believed that fibrillated polypropylene film would be a much stronger reinforcer than the monofilament material. Though the fibrillated film proved to be no better at reinforcing concrete than the monofilament fibers, Zonsveld did discover that, when mixed in concrete, the fibrillated polypropylene did not ball-up as did the monofilament material. Instead, the fibrillated fibers, [1576]*1576when mixed with concrete, opened up as networks and were evenly distributed throughout the substance.

Zonsveld’s discovery of this new method of preparing a reinforced concrete mass by adding fibrillated film led him to file the first patent application, U.S. Serial No. 660,186 (hereinafter “the first Zonsveld application”), on August 14, 1967. See Plaintiffs’ Ex. 7.

Before filing the first Zonsveld application, he conducted numerous experiments with the fibrillated polypropylene film and discovered that there was a maximum amount of fibrous material that could be added to a concrete mix without experiencing difficulty in handling the mix. This maximum amount was determined to be about 2% by weight. As for the lowest amount of fibrous material that could be added, Zonsveld determined that the lower limit was any amount sufficient to be effective as reinforcement in the concrete.

The amounts of fibrous material and the effect of those amounts are set forth in claim 1 of the first Zonsveld application which states,

The method of preparing a reinforced hydraulic cementitious mass which comprises admixing with an uncured waterhardenable cementitious mass, prior to molding into the desired shape, a predetermined, processable amount, up to 2% by weight, of fibrous reinforcing elements formed from a stretched and then fibrillated plastics [sic] film.

(Emphasis supplied.) Defendants’ Ex. 4, p. 13.

The accompanying specification in the first Zonsveld application explains the reason for the maximum amount of fibrillated film to be added.

The amount of chopped fibrillated film which can be added is limited by its effect on processability. Other factors, such as the water: cement ratio also affect processability and hence the amount of chopped film that can be added. Excessive amounts of chopped film lead to formation of non-intermixable lumps of the fibrillated film. Amounts in the range of 0.5 to about 0.8% can generally be added without difficulty and amounts up to 2% may be employed in some compositions.

(Emphasis supplied.) Id. at p. 4.

B. The Prosecution History of the Zonsveld Applications

The prosecution of the first Zonsveld application before the United States Patent and Trademark Office (“PTO”) was done by Martin S. Baer, Esq., a patent lawyer employed by Shell Development Company, a division of Shell Oil.

The claims of the first Zonsveld application were initially rejected by the PTO under 35 U.S.C. § 112, ¶ 2 1, the PTO examiner stating that the claims were unduly broad since there was no statement of a lower limit of fibrous material, but merely the phrase “up to 2%.” See Plaintiffs’ Ex. 7.

Mr. Baer chose not to contest the PTO’s rejection, and instead, on his own initiative and without consulting Mr. Zonsveld or anyone from SICC, he amended the claims of the first Zonsveld application to read “from about 0.5 to 2% by weight.” Plaintiffs’ Ex. 7. Thereafter, the PTO informed Mr. Baer that the amended claims were allowable and that the prosecution on the merits of the first Zonsveld application was closed. Id.

Mr.

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Bluebook (online)
590 F. Supp. 1574, 224 U.S.P.Q. (BNA) 955, 1984 U.S. Dist. LEXIS 24586, Counsel Stack Legal Research, https://law.counselstack.com/opinion/synthetic-industries-texas-inc-v-forta-fibre-inc-pawd-1984.