Friction Division Products, Inc. v. E.I. DuPont De Nemours & Co.

658 F. Supp. 998, 3 U.S.P.Q. 2d (BNA) 1775, 1987 U.S. Dist. LEXIS 113
CourtDistrict Court, D. Delaware
DecidedJanuary 9, 1987
DocketCiv. A. 84-218-JRR
StatusPublished
Cited by19 cases

This text of 658 F. Supp. 998 (Friction Division Products, Inc. v. E.I. DuPont De Nemours & Co.) is published on Counsel Stack Legal Research, covering District Court, D. Delaware primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Friction Division Products, Inc. v. E.I. DuPont De Nemours & Co., 658 F. Supp. 998, 3 U.S.P.Q. 2d (BNA) 1775, 1987 U.S. Dist. LEXIS 113 (D. Del. 1987).

Opinion

OPINION

ROTH, District Judge.

This is a patent infringement action filed by plaintiff Friction Division Products (“FDP”) against defendant E.I. DuPont de Nemours & Company (“DuPont”). Plaintiff, FDP, charges DuPont with infringing and inducing others to infringe United States Patent No. 4,374,211 (“’211 Patent”). DuPont has denied the allegations of patent infringement and inducement to infringe and has counterclaimed seeking a declaratory judgment that FDP’s patent is *1001 invalid, unenforceable and has not been infringed.

Before the Court is defendant’s motion for summary judgment and plaintiff’s motions under (1) Fed.R.Civ.P. 26(c)(8), for a simultaneous exchange of assertions of pri- or art and dates of invention; (2) Fed.R. Civ.P. 11, 26(g) and 37 to strike portions of defendant’s summary judgment brief, preclude the introduction of evidence at trial in support of defendant’s prior invention and for sanctions and attorney’s fees; and (3) Fed.R.Civ.P. 37(b)(2)(D) and 45(g) to compel third-party Carlisle Corporation (“Carlisle”) to produce additional technical information and for costs and attorney’s fees. Upon reviewing the parties’ briefs and presentations at oral argument, the Court grants defendant’s motion for summary judgment in connection with the generic and organic claims of the ’211 patent but denies the motion as to the semi-metallic claims. We also deny plaintiff’s discovery motions under Rule 26(c)(8) and Rules 11, 26(g) and 37 as well as their motion to compel Carlisle to produce additional information.

I. Background.

FDP manufactures and sells friction products such as automotive disc brake pads and drum brake linings. It has been one of the larger suppliers of original equipment brakes and is also one of the largest users of asbestos fibers for those products. Defendant DuPont is the sole United States supplier of an important ingredient in the ’211 patent, an aramid pulp which defendant sells under the trademark “Kevlar”. DuPont does not commercially manufacture or sell friction products but does sell Kevlar in its various forms to customers such as FDP who use it in brakes and other friction products as a substitute for asbestos.

For many years, asbestos fiber was the mainstay of the friction products industry. Asbestos fiber had the effect of greatly adding to the tensile strength and resistance to shear of composite friction elements. It was also relatively inexpensive and easily preformed. 1 It served both as a reinforcing material and as a filler. Virtually all disc brake pads, truck brakes, clutches and drum brake linings included asbestos fiber.

In the 1970’s the health hazards associated with the use of asbestos fiber became obvious, and the search for a replacement for asbestos in friction products began in earnest. In response to this need, DuPont turned its research efforts to developing the use of Kevlar fiber as a replacement for asbestos in friction materials. However, DuPont, and the friction industry in general, had difficulties processing the cut Kevlar fiber. The main problem was the poor dispersion of the Kevlar in the mix which often resulted in preforms with insufficient structural integrity or green strength. The cut fibers had broomlike ends which tended to cling to one another causing the fiber to ball up during the mixing operation. Because of the inherent toughness of the Kevlar, this balled up fiber could not then be broken apart, and the preform would not hold its shape.

As a result of these mixing problems, DuPont developed Kevlar pulp. Kevlar pulp is a very short, highly fibrillated form of Kevlar fiber. The pulp is finer and shorter than the cut forms of Kevlar fiber and has many very fine fibrils or subfibers attached. The use of Kevlar pulp was found to eliminate the clumping problem that occurred when Kevlar fibers were mixed.

Because Kevlar pulp did not clump, the preforms had greatly improved structural integrity, similar to preforms in which asbestos had been used. This strength in the preforms permitted friction product manufacturers to use the same techniques for Kevlar pulp compositions which had been used for asbestos compositions. The cost savings resulting from this use of existing equipment are significant.

FDP claims that the discovery of the improved structural integrity resulting *1002 from the use of the Kevlar pulp in the composition led it to file its application for the ’211 patent on September 25, 1981. The ’211 patent includes 40 claims which are grouped into several different categories:

(1) generic claims (Nos. 1-4,18-26, 30-34 and 38-40);

(2) organic non-asbestos claims (Nos. 8-12, 28 and 36);

(3) semi-metallic claims (Nos. 5-7, 27 and 35); and

(4) hydrocarbon cold forming claims (Nos. 13-17, 29 and 37). 2

In this action, FDP alleges infringement of the generic, organic non-asbestos, and semi-metallic claims. FDP asserts that the principal teaching of the '211 patent is that, when Kevlar pulp is used in making non-asbetos friction products, the preform will have good structural integrity. DuPont contends that FDP has merely pointed out an inherent property of a known composition, which is not patentable.

It is undisputed that DuPont first developed Kevlar pulp and introduced it to FDP by supplying them with samples. On November 1, 1979, Drs. Loken and Merriman of DuPont visited FDP and met with both named inventors of the '211 patent, Philip Dougherty and John Gallagher. At that meeting Loken and Merriman made presentations to FDP on Kevlar pulp and recommended that they use it in their friction process. FDP records indicate that on that same day, an FDP employee prepared a mixture of a nonasbestos friction material composition, using 1.4 parts Kevlar pulp. The mixture was compressed into preforms, and the preforms were cured to form a friction element.

Based on this preliminary test using Kevlar pulp, FDP has claimed a November 1, 1979, invention date for the generic and organic non-asbestos claims of the ’211 patent. After twice moving the dates of its semi-metallic invention, now back to a period more than one year prior to the original date, FDP claims an undetermined date between March 1980 and August 1980 for the invention of the semi-metallic claims. FDP’s basis for its latest date change, one day after DuPont’s summary judgment motion was filed, is not completely clear to the Court. However, pursuant to this Court’s Order of October 3, 1986, permitting the amendment of the date, we have accepted plaintiff’s latest alleged invention dates for the purpose of ruling on the motion for summary judgment.

DuPont claims that two research publications, “Asbestos Free Brakes and Dry Clutches Reinforced with Kevlar Aramid Fiber”, by Dr.

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Bluebook (online)
658 F. Supp. 998, 3 U.S.P.Q. 2d (BNA) 1775, 1987 U.S. Dist. LEXIS 113, Counsel Stack Legal Research, https://law.counselstack.com/opinion/friction-division-products-inc-v-ei-dupont-de-nemours-co-ded-1987.