Zachary Martin v. Polaris Inc.

Court of Appeals for the Sixth Circuit·Decided November 4, 2025·No. 24-5852·Unpublished

Opinion

NOT RECOMMENDED FOR PUBLICATION File Name: 25a0514n.06

Case No. 24-5852

UNITED STATES COURT OF APPEALS FOR THE SIXTH CIRCUIT FILED Nov 04, 2025

KELLY L. STEPHENS, Clerk

)

ZACHARY TYLER MARTIN, )

Plaintiff-Appellant, ) ON APPEAL FROM THE UNITED ) STATES DISTRICT COURT FOR v. ) THE EASTERN DISTRICT OF ) TENNESSEE

POLARIS, INC., POLARIS INDUSTRIES, ) INC., and POLARIS SALES, INC., ) OPINION Defendants-Appellees. )

Before: GRIFFIN, THAPAR, and MATHIS, Circuit Judges.

THAPAR, Circuit Judge. Zachary Martin was injured in an accident while riding in a Polaris off-road vehicle. He sued Polaris in federal court and lost after a jury trial. He now appeals three of the trial court’s evidentiary rulings. Finding no abuse of discretion, we affirm.

I.

Utility terrain vehicles (UTVs) are motorized off-road vehicles initially designed for farm work. But where most saw farm equipment, others saw a chance for adventure. Manufacturers like Polaris later designed a new kind of UTV “intended solely for thrills,” built to handle rugged terrain at high speeds. R. 14, Pg. ID 46. These vehicles—known as recreational off-highway vehicles (ROVs)—include Polaris’s RZR line, which boasts high-horsepower engines that can reach speeds well above 60 miles per hour.

That rush comes with risk, however. By design, ROVs are narrow and top-heavy. So they are prone to “rollover” accidents—especially at high speed. Id. at 46–47. And rollover accidents may result in passengers being partially or fully ejected from the open cab, which often leads to severe injuries or fatalities.

Polaris ROVs include safety features intended to lessen these risks. Perhaps the most important of these is the “roll cage”: a steel cage-like structure that partially encloses the passenger compartment. Roll cages are a double-edged sword. Although they prevent passengers from being ejected, in the event of a rollover, the cages can crush passengers’ limbs, leading to amputation and other injuries. To avoid that, Polaris instructs passengers to keep both hands on a “passenger hand hold,” a T-shaped grip located in front of the passenger seat. Id. at 48. The hand hold mitigates the risk that a passenger—or his limbs—will be ejected in the event of a rollover. But unfortunately, that risk became reality here.

On September 17, 2021, Zachary Martin went to Windrock Park in Oliver Springs, Tennessee to ride ROVs with two friends. One of his friends, Houston Adams, owned the vehicle Martin rode in—a two-seater Polaris RZR XP 1000 EPS with significant aftermarket modifications.

Adams’s RZR was altered significantly from factory conditions before he bought it. In fact, he purchased it because of its modifications, specifically because he thought Polaris’s standard roll cage was “ugly.” R. 71-4, Pg. ID 1470–71. So Adams found an RZR with an aftermarket roll cage, several inches lower than factory height. And that wasn’t the only change. The seats were lowered to compensate for the aftermarket cage so that riders’ heads wouldn’t hit the bars of the lower cage. Plus, Adams opted for a model with bigger wheels and tires. All told, these changes seated Adams’s riders lower relative to the doors and roll cage.

Martin was riding in that modified RZR when the accident happened. Martin and Adams left for an early-morning ride and met a third friend along the way. The group arrived at Windrock and hit the trails. Adams drove, with Martin in the passenger seat. Near the top of Windrock Mountain, the trio hit a dead end and decided to turn around, so Adams attempted a “donut.” R. 71- 4, Pg. ID 1443. But in doing so, he “turned around too fast and tipped the [Polaris] over.” R. 181, Pg. ID 8870. Martin dropped the passenger hand hold and was partially thrown out of the vehicle. His right arm was pinned under the roll cage and later required amputation below the elbow.

Because of his injuries, Martin sued Polaris Inc., Polaris Industries Inc., and Polaris Sales Inc. in the Eastern District of Tennessee. He brought state-law claims seeking compensatory and punitive damages for strict products liability, breach of express and implied warranties, and negligent misrepresentations. The case proceeded to a six-day jury trial. The jury found for Polaris on all of Martin’s claims. Martin timely appealed.

On appeal, Martin challenges three of the district court’s evidentiary rulings. We review all three for abuse of discretion. Burley v. Gagacki, 834 F.3d 606, 617 (6th Cir. 2016). “[A]n abuse of discretion occurs when the district court relies on clearly erroneous findings of fact, improperly applies the law, or employs an erroneous legal standard, or when we are firmly convinced that a mistake has been made.” Id. (citation omitted). But erroneous rulings don’t always require reversal. We reverse a jury’s verdict only if the error “was not harmless; that is, only if it affected the outcome of the trial.” Cummins v. BIC USA, Inc., 727 F.3d 506, 510 (6th Cir. 2013).

II.

Martin alleges that the district court committed three evidentiary errors. First, he challenges the district court’s exclusion of information Martin offered about failed government

efforts to regulate ROVs as unduly prejudicial. Second, Martin claims the district court improperly excluded as unreliable certain opinions about ROV design from Martin’s expert witness. Finally, he argues the district court incorrectly allowed Polaris’s expert to provide opinions at trial that he omitted from pretrial expert disclosures. But the district court properly excluded the first two categories of evidence, and its admission of the third was harmless. As a result, we affirm.

A.

The district court didn’t abuse its discretion when it granted Polaris’s pre-trial motion to exclude evidence about the U.S. Consumer Product Safety Commission’s (CPSC) failed efforts to regulate ROVs. Even if relevant, the prejudicial effect of Martin’s proposed evidence substantially outweighed its probative value.

In 2009, the CPSC became concerned about the “significant” injuries and fatalities caused by ROV accidents and issued a Notice of Proposed Rulemaking to consider regulatory intervention. Standard for Recreational Off-Highway Vehicles, 74 Fed. Reg. 55495, 55496 (proposed Oct. 28, 2009). The proposal sparked public debate, with participation from the Recreational Off-Highway Vehicle Association (ROHVA), a trade association that includes Polaris. No rule resulted.

Instead, ROHVA developed voluntary safety standards in collaboration with the CPSC. In 2014, the CPSC began to question whether those voluntary standards adequately addressed the risk of rollover accidents. Steering and stability problems made rollovers likely, and existing seatbelt requirements didn’t sufficiently protect passengers if a rollover occurred. See Safety Standard for Recreational Off-Highway Vehicles (ROVs), 79 Fed. Reg. 68964, 68986–87 (proposed Nov. 19, 2014). Among the CPSC’s proposed solutions were passive restraints—some kind of barrier, net, or other physical feature that would keep occupants from being ejected from

the ROV in an accident. See id. at 68964, 68995. But after the comment period, the CPSC closed the rulemaking without adopting any mandatory safety standards. Indeed, at all times during the design, manufacture, and sale of the Polaris RZR, no CPSC regulation ever applied.

Martin sought to introduce evidence about the attempted rulemakings, including the proposed rules, responsive comments, ROHVA documents, and statements from CPSC members (together, the “CPSC evidence”). Before trial, Polaris moved to exclude all that evidence, arguing it was irrelevant and inadmissible under Federal Rule of Evidence 402 or, in the alternative, that its prejudicial effect outweighed its probative value under Rule 403.

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