United States Ex Rel. Smith v. Boeing Co.

825 F.3d 1138, 100 Fed. R. Serv. 746, 2016 U.S. App. LEXIS 10649, 2016 WL 3244862
CourtCourt of Appeals for the Tenth Circuit
DecidedJune 13, 2016
Docket14-3247
StatusPublished
Cited by20 cases

This text of 825 F.3d 1138 (United States Ex Rel. Smith v. Boeing Co.) is published on Counsel Stack Legal Research, covering Court of Appeals for the Tenth Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
United States Ex Rel. Smith v. Boeing Co., 825 F.3d 1138, 100 Fed. R. Serv. 746, 2016 U.S. App. LEXIS 10649, 2016 WL 3244862 (10th Cir. 2016).

Opinion

MORITZ, Circuit Judge.

Three former employees of The Boeing Company, referred to as relators in this qui tam action, brought suit under the False Claims Act (FCA) against Boeing and one of its suppliers, Ducommun, Inc. The relators claimed Boeing falsely certified that several aircraft it sold to the government complied with all applicable Federal Aviation Administration (FAA) regulations, even though it knew parts manufactured by Ducommun and incorporated into the aircraft didn’t conform to FAA-approved designs.

The district court granted Boeing’s and Ducommun’s respective motions for summary judgment on the relators’ FCA claims, finding no genuine dispute of material fact as to the falsity, scienter, and materiality elements of those claims. The district court also denied the relators’ motion to strike two FAA investigative reports, which the court then relied on in granting the motions for summary judgment. The relators appeal.

We conclude the district court properly admitted the FAA reports under the Fed *1141 eral Rules of Evidence and the relators failed to establish the scienter element of their FCA claims. Accordingly, we affirm.

Background

At the heart of this appeal are Boeing’s alleged violations of FAA regulations arising from aircraft Boeing sold or leased to the government. So to provide context, we first briefly review the FAA regulatory scheme governing the aircraft at issue.

Through the Federal Aviation Act of 1958, Congress directed the Secretary of Transportation to establish minimum standards for aircraft design, materials, workmanship, construction, and performance in order to promote the safety of air transportation in the United States. United States v. S.A. Empresa de Viacao Aerea Rio Grandense (Varig Airlines), 467 U.S. 797, 804, 104 S.Ct. 2755, 81 L.Ed.2d 660 (1984). The Act established a multi-step certification process for new aircraft, and granted FAA authority to implement the process. Id. at 804-05, 104 S.Ct. 2755.

The certification process requires a manufacturer to first obtain a type certificate before it commences full-scale production of a new design. Id. at 805, 104 S.Ct. 2755. The type certificate signifies FAA’s approval of the basic design of the aircraft, referred to as the type design. 1 Id. at 806, 104 S.Ct. 2755. The manufacturer must submit to FAA aircraft drawings, test reports, and other computations necessary to show the type design comports with all FAA regulations. Id. at 805, 104 S.Ct. 2755. The manufacturer also must produce a prototype aircraft and conduct ground and flight tests on the prototype. Id. at 805-06, 104 S.Ct. 2755. Once FAA is satisfied the type design meets all applicable regulations and the prototype is airworthy, FAA issues a type certificate for the proposed design. Id.

The manufacturer must then obtain a production certificate before it can begin duplicating the prototype for sale. Id. at 806, 104 S.Ct. 2755. This requires the manufacturer demonstrate that it has established and can maintain quality control systems that assure each aircraft it produces complies with FAA-approved type design. Id. A production certificate thus signifies the manufacturer has shown it can reliably duplicate the prototype so that each aircraft complies with the approved type design. See id.

Finally, each individual aircraft receives final approval from FAA in the form of an airworthiness certificate before it’s placed into service. Id. The airworthiness certificate is FAA’s designation that the aircraft in question conforms to the type design and is otherwise in condition for safe operation. Id. This final approval is performed by either an FAA employee or, more often, an FAA-designated representative. Id. at 807, 104 S.Ct. 2755. That representative— typically an employee of the manufacturer with detailed knowledge of the aircraft design — acts as a surrogate of FAA. Id.

Boeing is a manufacturer of commercial aircraft. In accordance with FAA’s certification process, Boeing first obtained a type certificate in 1967 for a model 737 jet, designated as a 737-100 series jet. Boeing has since updated the 737 model and has received a type certificate for each deriva *1142 tive, spanning from 1967 (the 737-100 series) to 2007 (a series designated as 737-900ER).

Beginning with a model designated as the 737-600 series, Boeing referred to the 737 aircraft as a “Next Generation” aircraft, or “737NGThe 737NG differed from its “737 Classic” predecessor by virtue of the methods Boeing used in the design, manufacture, and quality control of the aircraft. Whereas Boeing created the 737 Classic aircraft using traditional design and manufacturing methods, including labor-intensive, hand-directed machine tools and manual measurement and inspection of parts for purposes of quality control, Boeing used newer computer-aided technologies and advanced assembly techniques in designing and manufacturing the 737NG aircraft.

Between 1997 and 2002, Boeing entered into contracts with the federal government for the manufacture and sale or lease of several 737NG aircraft. In relevant part, the contracts required Boeing to obtain for each aircraft a type certificate and an airworthiness certificate or, for some of the contracts, the military equivalent of an airworthiness certificate, called a conformity certificate. The contracts also required Boeing to maintain a production certificate for each of its production facilities.

Boeing in turn contracted with Ducom-mun to supply more than 200 parts for the 737NG aircraft, most for the fuselage. The contracts required Ducommun to implement a manufacturing process known as Advanced Technology Assembly (ATA). ATA typically uses a Computer Numerical Control (CNC) machine to precisely locate and drill mating holes at various locations on parts of the aircraft. During assembly, these mating holes are aligned with one another and the various parts are affixed via temporary fasteners until they can be permanently joined. ATA thus results in a quicker, more accurate assembly by reducing or eliminating the need to rely on bulky, labor-intensive locating tools.

Ducommun initially produced ATA parts using computerized machinery to achieve first article inspection — a first production run that allowed Boeing to verify that Ducommun was complying with ATA production methods. At some point after receiving first article inspection clearance, however, Ducommun reverted to using traditional manufacturing processes. For example, Ducommun began drilling ATA holes on fuselage components using manual drill jigs.

In light of suspected irregularities with Ducommun-supplied parts, Boeing conducted a tooling audit of Ducommun in 1999. The audit revealed anomalies with Ducommun’s manufacturing processes and tooling procurement procedures, potentially entitling Boeing to several million dollars in restitution.

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Bluebook (online)
825 F.3d 1138, 100 Fed. R. Serv. 746, 2016 U.S. App. LEXIS 10649, 2016 WL 3244862, Counsel Stack Legal Research, https://law.counselstack.com/opinion/united-states-ex-rel-smith-v-boeing-co-ca10-2016.