Union Carbide Chemicals & Plastics Technology Corp. v. Shell Oil Co.

425 F.3d 1366, 76 U.S.P.Q. 2d (BNA) 1705, 2005 U.S. App. LEXIS 21425, 2005 WL 2416329
CourtCourt of Appeals for the Federal Circuit
DecidedOctober 3, 2005
Docket2004-1475
StatusPublished
Cited by55 cases

This text of 425 F.3d 1366 (Union Carbide Chemicals & Plastics Technology Corp. v. Shell Oil Co.) is published on Counsel Stack Legal Research, covering Court of Appeals for the Federal Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Union Carbide Chemicals & Plastics Technology Corp. v. Shell Oil Co., 425 F.3d 1366, 76 U.S.P.Q. 2d (BNA) 1705, 2005 U.S. App. LEXIS 21425, 2005 WL 2416329 (Fed. Cir. 2005).

Opinion

RADER, Circuit Judge.

The United States District Court for the District of Delaware granted final judgment to Union Carbide Chemicals & Plastics Technology Corporation and Union Carbide Corporation (collectively Union Carbide) after a jury found that Shell Oil Company, Shell Chemical Company, and CRI Catalyst Company (collectively Shell) infringed claim 4 of Union Carbide’s U.S. Patent No. 4,916,243 (the ’243 patent). Union Carbide Chems. & Plastics Tech. *1369 Corp. v. Shell Oil Co., No. Civ. 99-CV-274-SLR, Civ. 99-846-SLR, 2004 WL 1305849 (D.Del. June 9, 2004) (Union Carbide III). Because substantial evidence supports the jury verdict, this court affirms that finding. However, because the district court improperly excluded Shell’s exportation of catalysts in its damages calculation, this court vacates the damage award and remands.

I.

In 1999, Shell filed a declaratory judgment action in the United States District Court for the Southern District of Texas alleging that Union Carbide’s U.S. Patent No. 5,057,481 (the ’481 patent), U.S. Patent No. 4,908,343 (the ’343 patent), and the ’243 patent were invalid, unenforceable, and not infringed. One month later, Union Carbide sued Shell in the United States District Court for the District of Delaware alleging that six' of Shell’s catalysts infringed those same patents. Union Carbide Chems. & Plastics Tech. Corp. v. Shell Oil Co., 163 F.Supp.2d 426, 430 (D.Del.2001) (Union Carbide I). The two cases were consolidated for trial in Delaware. After a twelve day trial, a jury returned a verdict for Shell on issues of infringement and invalidity. Id. Upon appeal, this court affirmed-in-part, reversed-in-part, and remanded. Union Carbide Chems. & Plastics Tech. Corp. v. Shell Oil Co., 308 F.3d 1167 (Fed.Cir.2002) (Union Carbide II).

In 2003, the district court held a second jury trial on the remanded issues involving only the ’243 patent. Union Carbide III, 2004 WL 1305849, at *1. The jury returned a verdict finding that Shell’s S-880 and S-882 catalysts directly infringed claim 4 in the production of ethylene oxide (EO). The jury also found that Shell contribu-torily infringed claim 4 by selling its S-863, S-880 and S-882 catalysts to third parties. Id. Accordingly, the jury awarded $112,198,893 in damages to Union Carbide. The trial court first adjusted that award to $111,212,665 after correcting for a clerical error and later to $153,615,774 for prejudgment interest. Id. at *1, *15 n. 19, *20, *22. This damages award, however, did not account for Shell’s exportation of catalysts because the district court ruled in limine that 35 U.S.C. § 271(f) damages are not available for process claims, such as claim 4 of the ’243 patent.. After considering post-trial motions from both parties, the district court entered a final judgment for Union Carbide and a permanent injunction against Shell, which it stayed pending Shell’s appeal to this court. Id. at *22.

Shell appeals the district court’s denial of its Judgment as a Matter of Law (JMOL) motions and the damages amount. Union Carbide cross-appeals the district court’s holding that 35 U.S.C. § 271(f) does , not apply to process claims and the jury verdict finding that Shell’s infringement was not willful. This court has jurisdiction .under 28 U.S.C. § 1295(a)(1) (2000).

II.

This court described the technology at issue in this case at length in Union Carbide II. See Union Carbide II, 308 F.3d at 1171-73. The district court also explained the technology very well in Union Carbide III. Union Carbide III, 2004 WL 1305849, at *2. In brief, the ’243 patent claims improved silver catalysts for the commercial production of EO. Union Carbide III, 2004 WL 1305849, at *2. EO gas is used primarily in the industrial production of ethylene . glycol, which is used, in turn, to produce *1370 polyester fiber, resin and film. Id. Most of the EO produced each year is converted into monoethylene glycol (MEG). Union-Carbide and its parent corporation, Dow Chemical, produce twenty-five percent of the MEG sold domestically. Id. at *2 n. 3. Shell is a direct competitor of Union Carbide and Dow Chemical in EO production and MEG sales.

Union Carbide’s proprietary process for EO production involves a highly exothermic reaction between ethylene and oxygen occurring between 250 — 300 C. ’243 patent, col. 12,1. 50-col. 13,1. 30. Before 1971, the ordinary artisan in this field understood that a silver catalyst decreased the reaction temperature and increased reaction efficiency without consuming or altering the silver itself. Id. at *2. However, no producer managed to increase the reaction efficiency beyond 65 percent. Id. In 1971, scientists discovered that certain alkali metals in small amounts further promoted the efficiency of silver-catalyzed reactions. Id. Union Carbide thus undertook considerable research on catalysts with silver and other alkali metals. This research led to the invention now claimed in the ’243 patent.

The ’243 patent claims a process for the production of EO with a greater decrease in the reaction temperature than processes using pure silver catalysts. Thus, this new process reduces the formation of oxygen and water byproducts and increases the efficiency of the reaction. ’243 patent, col. 8, 11. 39-55. Claim 4, the sole claim at issue in the present appeal, concerns a process involving a catalyst including silver, cesium and lithium. Claim 4 of the ’243 patent reads:

4. The process of claim 1 wherein said alkali metal is lithium.
1. In the continuous process for the production of ethylene oxide by the vapor phase oxidation of ethylene with molecular oxygen provided as an oxygen-containing gas at a temperature of from about 200 C. to 300 C.

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425 F.3d 1366, 76 U.S.P.Q. 2d (BNA) 1705, 2005 U.S. App. LEXIS 21425, 2005 WL 2416329, Counsel Stack Legal Research, https://law.counselstack.com/opinion/union-carbide-chemicals-plastics-technology-corp-v-shell-oil-co-cafc-2005.