Smith v. Ford Motor Co.

749 F. Supp. 2d 980, 2010 U.S. Dist. LEXIS 95122, 2010 WL 3619853
District Court, N.D. California·Decided September 13, 2010·No. C-06-00497 MMC·Published·Cited by 38 cases

Opinion

ORDER GRANTING DEFENDANT’S MOTION FOR SUMMARY JUDGMENT

MAXINE M. CHESNEY, District Judge.

Before the Court are defendant Ford Motor Company’s (“Ford”) Motion for Summary Judgment as to Plaintiff Richard Smith (“Smith”), and Motion for Summary Judgment as to Plaintiff Rebecca Klein (“Klein”), each filed November 17, 2008. Plaintiffs have filed a joint opposition to both motions, to which Ford has replied. Having read and considered the papers filed in support of and in opposition to the motions, the Court hereby rules as follows. 1

PROCEDURAL AND FACTUAL BACKGROUND 2

On January 25, 2006 plaintiffs filed the instant action. On September 22, 2006, *984 plaintiffs filed their Third Amended Complaint (“TAC”), in which plaintiffs allege that Ford unlawfully concealed information concerning the failure rate of the ignition locks in its 2000 through 2006 model year Focus vehicles, provided an unconscionable standard warranty, and maintained a secret warranty adjustment program.

An ignition lock is the vehicle part in which the key is inserted and turned to activate the ignition; its purpose is to start the car. When an ignition lock fails, the driver is prevented from turning the key. (See Declaration of Dina E. Micheletti (“Micheletti Deck”) Ex. 7 at 31132-33.) According to Ford’s internal engineering specifications, its ignition locks are designed to function for at least 80,000 cycles without maintenance. 3 (See Declaration of Jeffrey L Fazio (“Fazio Deck”) Ex. C at SNYF 000489; see also Micheletti Deck Ex. A (Deposition of Gerald P. Bonnici (“Bonnici Dep.”) at 261:17-23.) Thus, by plaintiffs’ calculation “[i]f owners start their Focus 10 times per day, every day, for as long as they own their vehicle, the ignition lock would be cycled 3,650 times a year, thereby taking more than 20 years for an ignition lock to reach 80,000 cycles.” (See Pis.’ Opp’n at 3:19-4:1.)

In the instant litigation, plaintiffs contend the ignition locks in the subject Focus vehicles suffered from two separate but related defects, which plaintiffs characterize as the “ergonomic defect” and the “mechanical defect” (collectively, the “ignition-lock defect”). (See Pis.’ Opp’n at 5:3-6:2.) As described in a January 21, 2005 email written by Gerald P. Bonnici (“Bonnici”), Ford’s “engineer with responsibility for ignition locks in all Ford North American vehicles” (see Def.’s Reply at 5:4-5), because of the manner in which the ignition lock is attached to the steering column, the “angle [in which] you put your key in [and] out of [the] ignition lock is very awkward,” requiring “you to bend your wrist back to an ‘uncomfortable’ position — nearly horizontal instead of the normal 10:00-11:00 position” (the “ergonomic defect”). (See Micheletti Deck Ex. 7 at SNYF 031132-33.) As Bonnici further explains:

[W]hen you shut off your car, you start rotating back [and] pulling on the key in the “normal” key out position. But because this design requires extra rotation from that “normal” position, customers end up pulling the key out against the tumblers before the lock is ready to release the key. Repeated occurrences of this bend the tumblers[.] [Finally, bent tumblers prevent [the] lock from turning.

(See id.) According to Bonnici, the ignition lock’s tumblers’ susceptibility to bending presented a “durability issue” (the “mechanical defect”). (See id. Ex. 19 at SNYF 00031212, Ex. 23 at SNYF 00021200.)

The Focus was introduced in the United States in 1999 as a 2000 model year vehicle. (See Declaration of Gerald P. Bonnici (“Bonnici Deck”) ¶ 14.) In a June, 1999 document, authored prior to the “launch” of the Ford Focus in the United States, Ford engineers reported that inserting the key into the ignition required “high effort.” (See Micheletti Deck Ex. 54 at SNYF00022037.) The 1999 launch of the Focus was “followed by a relatively large number of warranty repairs related to the ignition lock on the 2000 model year Ford Focus and the 2001 model year Focuses built before October 2000,” described as the “ignition-lock launch spike.” (See Bonnici Deck ¶¶ 15-16.) As of July 31, 2000, ignition locks installed in the 2000 Focus had failed at a rate of 53.89 R/1000 (or 5.4 percent), which Ford characterized as a rate “significantly worse than other car *985 lines.” (See Fazio Decl. Ex. I at SNYF0002709).

Following the launch spike, in order to counter the high warranty repair rates, Ford and its ignition lock manufacturer made manufacturing and design changes to the subject ignition locks (see Bonnici Decl. ¶¶ 16, 18), which resulted in a substantial decrease in the warranty repair rates (see id. ¶ 17). 4 Specifically, from a warranty repair rate of 24.3 percent for its 2000 model year Focus vehicles, Ford saw the rate drop to 6.9% for its 2001 model year vehicles, then drop again to 3.1% for its 2002 model year vehicles, before rising to 12% for its 2003 model year vehicles. (See Micheletti Decl. Ex. 2.)

Additionally, during the relevant period, Ford operated an “After-Warranty Assistance” (“AWA”) program, which is described by Ford as “payments made on a case-by-case basis for repairs not covered by the vehicle warranty, service parts warranty or any Ford [Extended Service Plan], or any non-Ford service contract or aftermarket additive service warranty.” (See Declaration of Joseph C. Bradley (“Bradley Decl”) Ex. 3 at 2.) The AWA program covered repairs where a Ford vehicle was “not performing to customer expectations and there [was] an opportunity for increased customer satisfaction and owner loyalty.” (See Bradley Decl. Ex. 3 at 6.) Ford’s AWA manual provided a number of questions for dealers to consider when making a decision to offer AWA to a customer. (See Bradley Decl. Ex. 3 at 6-7.) Pursuant to the AWA program, Ford replaced 16,227 Focus ignition locks on its model year 2000 through 2006 Ford Focus vehicles, 9655 of which were repaired for 2000 model year Focus vehicles. (See Micheletti Decl. Ex. 2 at 2.) 5

Smith purchased a new 2003 model year Ford Focus from a Ford dealership on October 11, 2003. (See Deposition of Richard Smith (“Smith Dep.”) Ex. 2.) Smith also purchased Ford’s standard New Vehicle Limited Warranty, under which Ford agreed that “authorized Ford Motor Company dealers [would] repair, replace, or adjust all parts on [Smith’s] vehicle that [were] defective in factory-supplied materials or workmanship” for “three years or 36,000 miles.” (See Smith Dep. 20:18-22; see also Bradley Decl. ¶ 5, Ex. 1 at 5-6). In November 2005, after Smith had driven his Focus 56,705 miles, Smith’s ignition lock failed, preventing him from starting his vehicle. (See Smith Dep. Ex. 1 at 89-90).

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Smith v. Ford Motor Co., 749 F. Supp. 2d 980, 2010 U.S. Dist. LEXIS 95122, 2010 WL 3619853 (N.D. Cal. 2010).

749 F. Supp. 2d 980 (Smith v. Ford Motor Co.) — published by Counsel Stack Legal Research, free access to 12M+ legal documents.

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