McDavid, Inc. v. Nike USA, Inc.

892 F. Supp. 2d 970, 2012 WL 4175012, 2012 U.S. Dist. LEXIS 133569
CourtDistrict Court, N.D. Illinois
DecidedSeptember 19, 2012
DocketNo. 08 C 6584
StatusPublished
Cited by1 cases

This text of 892 F. Supp. 2d 970 (McDavid, Inc. v. Nike USA, Inc.) is published on Counsel Stack Legal Research, covering District Court, N.D. Illinois primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
McDavid, Inc. v. Nike USA, Inc., 892 F. Supp. 2d 970, 2012 WL 4175012, 2012 U.S. Dist. LEXIS 133569 (N.D. Ill. 2012).

Opinion

MEMORANDUM OPINION AND ORDER

JAMES F. HOLDERMAN, Chief Judge:

Plaintiffs MeDavid, Inc. and Stirling Mouldings Limited (“Stirling”) (collectively “MeDavid”) initiated this action on November 17, 2008, against their competitor defendant Nike USA, Inc. (“Nike”) for infringement of U.S. Patent No. 6,743,325 (’325 Patent) based on Nike’s importation of certain foam padded sportswear garments manufactured in Taiwan. The case was originally assigned to Senior United States District Judge Suzanne B. Conlon and reassigned to this court on July 24, 2009. After the parties presented their positions on the meaning of certain disputed claim terms in the '325 Patent, this court issued its claim construction opinion on September 17, 2009, 2009 WL 3010851. (Dkt. No. 137.) The court denied McDavid’s motion for a preliminary injunction on January 14, 2010 (Dkt. No. 170). MeDavid appealed and on October 13, 2010, the Federal Circuit affirmed this court’s denial of McDavid’s motion for a preliminary injunction. See McDavid Knee Guard, Inc. v. Nike USA, Inc., No. 2010-1171, 397 Fed.Appx. 655 (Fed.Cir.2010). Meanwhile, while McDavid’s appeal was pending, Stirling on May 25, 2010, obtained a reissue of the 325 Patent: U.S. Patent No. RE41,346 (’346 Patent). On July 28, 2010, 2010 WL 3003556, the court granted MeDavid leave to amend its complaint to assert a claim against Nike for infringement of the '346 Patent. (Dkt. No. 267.) Disclosures and discovery proceeded consistent with this district’s Local Patent Rules.

On August 17, 2011, the court denied McDavid’s motion for summary judgment on claims 22-23 of the '346 Patent, granted Nike summary judgment of non-infringement as to all claims of the '346 Patent based on literal infringement, and granted Nike summary judgment of nomnffingement as to claim 1 of the '346 Patent under the doctrine of equivalents. (Dkt. No. 344.) On September 13, 2011, Stirling obtained a second reissue of the '325 Patent: U.S. Patent No. RE42,689 (’689 Patent). The court again granted MeDavid leave to amend its complaint to assert [973]*973claims against Nike for infringement of the '689 Patent. (See Dkt. No. 355.)

Pending before the court is Nike’s “Motion for Summary Judgment of Invalidity,” in which it contends that Claims 1-4, 6-8, 13 and 22-25 of the '346 Patent and Claims 15, 17, 19, 20, 22, 24, 26, 30, 31, 33, 34, 36, and 38-40 of the '689 Patent are invalid. (Dkt. No. 454.) For the reasons explained below, Nike’s motion is granted with respect to the asserted claims of the '689 Patent and denied with respect to the asserted claims of the '346 Patent.

BACKGROUND

The '689 Patent, like the '346 Patent,1 discloses a method of manufacturing a flexible material for use in protective padded apparel, such as the kind used for protection of an individual’s body when playing sports. '689 Patent, col. 1 11. 37-39. The material conforms to the body of the wearer because it is flexible in all three dimensions, id. at col. 2 11. 57-59. Due to this increased flexibility, the material is more comfortable to wear and can accommodate the wearer’s movements better than previous conventional materials. Id. at col. 211. 59-61.

The disclosed invention achieves the benefit of increased flexibility by including a layer of separate, spaced apart elements (usually made of foam) bonded to one or sometimes two substrates (usually made of fabric). Id. at col. 2 11. 52-66. As the specification explains, making the foam elements separate and spaced apart “facilitates flexing of the substrate to form a curved surface and enables the material to flex in all directions without ‘locking up’ or preventing movement in a particular direction.” Id. at col. 2 11. 64-67.

To make the manufacture of the invention feasible, the '689 Patent discloses a method for efficiently bonding the foam elements in a spaced apart relationship to the fabric substrates. Id. at col. 2 11. 37-48. For example, in the preferred embodiment, a sheet of foam is coated with an adhesive that activates when heat is applied. Id. at col. 4 11. 14-16. That sheet of foam is cut into the separate elements by a cutter arranged into a grid. Id. at col. 4 11. 32-34. After cutting, the cutter acts as a jig that holds the foam elements in place while the excess material from between the elements is removed, a fabric substrate is placed over the elements, the substrate is heated to activate the adhesive, and the elements are bonded to the substrate. Id. at col. 4 11. 35-41. As the specification explains, “[i]t will be appreciated that in this embodiment, the cutter grid acts as a jig, holding the elements in placed while the substrate layer is applied.” Id. at col. 4 11. 41-43. In some embodiments, the elements are then held by the first fabric substrate while the second fabric substrate is bonded to the other side of the elements. Id. at col. 6 11. 21-29.

Claim 1 of the '346 Patent (which matches claim 1 of the '325 Patent) recites the process:

A method of manufacturing a flexible material comprising the steps of providing a sheet of a resilient material; cutting the sheet into a plurality of spaced separate elements using a cutter which is pressed into the sheet to cut therethrough;
making one side of the plurality of spaced separate elements to stand proud of a surface of a jig provided to hold the elements in place; and
bonding a flexible resiliently stretchable substrate to one side of the separate elements by heating the substrate either [974]*974to activate an adhesive applied between said one side of the separate elements and the substrate or to weld the separate elements to the substrate.

'346 Patent col. 6 11. 35-48.

Much of this litigation to this point has focused on the definition of the word “jig” in that claimed process. McDavid’s infringement theories regarding the '325 Patent and the '346 Patent depend on the court finding that, in the accused process, the excess foam material from which the foam elements are cut can act as the “jig” that holds the cut elements in place during bonding. (See Dkt. No. 345, at 18.) On September 17, 2009, however, the court construed the claim term “jig” to mean “a device or tool that is different from the material on which the manufacturing work is performed that holds the elements created by the patented manufacturing process in the correct position during the manufacturing process.” (Dkt. No. 137, at 9 (emphasis added); see also Dkt. No. 345, at 6-8.) That definition excludes the excess foam material from the definition of a jig, a fact that formed the basis of the court’s summary judgment that Nike does not literally infringe claim 1 of the '346 Patent. (Dkt. No. 345, at 18.)

McDavid filed the application that became the '689 Patent on December 18, 2009 (three months after the court’s claim construction decision), and the '689 Patent issued on September 13, 2011. (Dkt. No. 457 (“Defi’s SMF”) ¶24.) The priority date of the '689 Patent is April 23, 2002, the date the application of the '325 Patent was filed. See 35 U.S.C. § 252. Unlike claim 1 of the '346 Patent, none of the claims of the '689 Patent include a limitation requiring that a jig hold the cut elements in place.2

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892 F. Supp. 2d 970, 2012 WL 4175012, 2012 U.S. Dist. LEXIS 133569, Counsel Stack Legal Research, https://law.counselstack.com/opinion/mcdavid-inc-v-nike-usa-inc-ilnd-2012.