Knapp Shoes, Inc. v. Sylvania Shoe Manufacturing Corp.

72 F.3d 190, 28 U.C.C. Rep. Serv. 2d (West) 432, 1995 U.S. App. LEXIS 36302, 1995 WL 739672
CourtCourt of Appeals for the First Circuit
DecidedDecember 20, 1995
Docket95-1220
StatusPublished
Cited by30 cases

This text of 72 F.3d 190 (Knapp Shoes, Inc. v. Sylvania Shoe Manufacturing Corp.) is published on Counsel Stack Legal Research, covering Court of Appeals for the First Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Knapp Shoes, Inc. v. Sylvania Shoe Manufacturing Corp., 72 F.3d 190, 28 U.C.C. Rep. Serv. 2d (West) 432, 1995 U.S. App. LEXIS 36302, 1995 WL 739672 (1st Cir. 1995).

Opinion

BOUDIN, Circuit Judge.

Over the course of three years, beginning in early 1987, Knapp Shoes, Inc. (“Knapp”) purchased nearly 300,000 pairs of shoes from Sylvania Shoe Manufacturing Corp. (“Sylva-nia”). The relationship between the two companies underwent strains during its final year, and broke off early in 1990. Knapp filed suit in April 1990 claiming that Sylvania had manufactured defective shoes; Sylvania counterclaimed for unpaid bills. In March 1995, the magistrate judge awarded net damages of less than $65,000 in favor of Sylvania. Knapp appeals. We affirm in part, reverse in part, and remand for the entry of a new judgment as specified in this opinion.

I. THE UNDERLYING FACTS

Knapp, a Massachusetts corporation, manufactures and distributes work shoes. In addition to selling and distributing shoes that it manufactures, Knapp also sells and distributes shoes manufactured by other shoe companies under the Knapp logo. Sylvania, a Pennsylvania corporation, was one such supplier to Knapp.

In late 1986, Jack Esser, then Knapp’s vice president for merchandising and manufacturing, told Knapp personnel to contact Sylvania to arrange for the manufacture of shoes Knapp was selling to the U.S. Postal Service. Sylvania delivered over 10,000 pairs of two styles of shoes — models 1249 and 1250 — by mid-February 1987. By all accounts, there were few problems with these shoes, nor were there problems with over 5,000 pairs of 1249s delivered between September 1987 and May 1988.

Thus encouraged, Sylvania and Knapp expanded their collaboration, and by early 1988 Sylvania had made or was making over two dozen models of shoes for Knapp. These later models all differed in construction from the 1249s and 1250s. While the latter in each case consisted of a leather upper cemented to a polyurethane sole, the new models were constructed of three parts: a rubber outsole, an ethyl vinyl acetate (EVA) midsole, and a leather upper. Among Knapp’s various problems with Sylvania shoes, the most serious complaint was that the leather upper and the EVA midsole tended to fall apart.

The bulk of Knapp’s purchases were in three categories. The first, style 1251, ac *194 counted for nearly 25,000 pairs. These shoes were athletic-style postal shoes. The second category was the 2600 series, which accounted for over 140,000 pairs. These shoes were steel-toed shoes, intended for use in industrial settings where OSHA regulations required protective footwear. The final category was the 2800 and 2900 series of non-steel-toe shoes, of which perhaps 70,000 pairs were sold. A number of models that Sylvania produced for Knapp are not implicated in this litigation.

Quality control problems with shoes in these three lines appeared almost immediately and continued throughout the history of the two companies’ relationship. In mid-1987, Knapp found that the toe bumpers of style 2600 were improperly bonded to the shoe and could be peeled off; these shoes were returned to Sylvania for repair before being shipped to Knapp’s customers. A further problem — this time with sole adhesion— appeared soon afterwards, affecting white shoes in the 2600 and 2800 lines. Sylvania, on the advice of its cement company, had in late 1987 added white pigment to the cement for cosmetic reasons, and this seemed to affect the bond. This difficulty led to the recall of thousands of shoes in early 1988.

By summer 1988, the sole separation problems had spread to black shoes. In a letter sent by John Sprague, the individual at Knapp charged with quality control and product development, to Colin Elliot, a vice president at Sylvania, Sprague wrote that the problems reported with the black shoes “scare[ ] the hell out of us” and reported also that a “[r]ash of telephone calls” had complained of sole separations on style 1251. Following these complaints, a number of shoes were sent to the Footwear Institute of America for pull testing. 1 These tests indicated that some sole adhesion problems were caused by improper manufacture.

Esser later testified that he concluded at the time that the problems were minimal and he authorized continued purchases from Syl-vania. However, both Sprague and Esser remained in almost daily contact with Elliot in an effort to correct the defects. In addition, Knapp began to place a legend on the bottom of some of its purchase orders, “ORDER PENDING CORRECTION OF SOLE SEPARATION PROBLEM.”

Throughout this period, the evidence indicates that Sylvania and Knapp worked together to attempt to solve the problems that were affecting the shoes. Various design changes were suggested by Knapp, and Syl-vania implemented many of them. The suggestions included adding toe bumpers to models that lacked them and substituting a polyurethane midsole for the EVA midsole in certain models. In addition, Sylvania changed cement companies in mid-1988.

In 1989, the relations between the two companies began to deteriorate. Sylvania blames this deterioration on Knapp’s then-parlous financial state. Knapp established a cash committee in February 1989 (of which John Esser was a member); Richard Ned-der, Knapp’s president, was replaced by Joel Murray in April. Knapp fell behind on its account with Sylvania, prompting Sylvania president Robert Pearlstein to send letters of complaint in the summer of 1989.

Knapp insists that defects in Sylvania shoes were jeopardizing some of its most important accounts and it offered evidence that failures in models 2810 and 2930 were of particular concern. In the summer of 1989 Knapp attempted to return 1000 pairs of 2810’s that were produced with the EVA midsole; Sylvania refused to accept the returns. At trial, Sylvania offered evidence, credited by the magistrate judge, that many of these 2810 and 2930 shoes were not manufactured by Sylvania, but were instead imported by Knapp from Taiwan. There was also evidence that sole adhesion problems affected some models that were never produced by Sylvania.

In an effort to work out a payment schedule, Pearlstein met with Murray and others at Knapp twice in the summer and fall of 1989. At the latter meeting on October 17, *195 Knapp sought to demonstrate that there were quality problems with Sylvania shoes by twisting the soles and uppers apart manually. This was done, but the ease, and the significance, of the demonstration were disputed. At that meeting, Knapp agreed to pay $40,000 for every $35,000 of product sent by Sylvania, the extra $5,000 being part of Knapp’s attempt to repay earlier amounts owed to Sylvania.

Records of both companies show that shipments continued in October and November 1989. Payments were also made by Knapp against its outstanding balance in January 1990. On December 1, 1989, Dick Sebastiao joined Knapp as executive vice president with the understanding that he would become president in February 1990. By the end of 1989, Sprague had been fired and Esser, who had been on the board of directors of the company, also had left.

A final shipment of Sylvania shoes was delivered in February 1990, after Knapp made an advance payment. James Crabtree, a Knapp employee, testified that when the shoes were inspected, he was able to pull them apart with his bare hands; he alerted Sebastiao, who called Pearlstein at Sylvania.

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72 F.3d 190, 28 U.C.C. Rep. Serv. 2d (West) 432, 1995 U.S. App. LEXIS 36302, 1995 WL 739672, Counsel Stack Legal Research, https://law.counselstack.com/opinion/knapp-shoes-inc-v-sylvania-shoe-manufacturing-corp-ca1-1995.