E.I. Du Pont De Nemours & Co. v. Unifrax I LLC

921 F.3d 1060
CourtCourt of Appeals for the Federal Circuit
DecidedApril 17, 2019
Docket2017-2575
StatusPublished
Cited by40 cases

This text of 921 F.3d 1060 (E.I. Du Pont De Nemours & Co. v. Unifrax I LLC) is published on Counsel Stack Legal Research, covering Court of Appeals for the Federal Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
E.I. Du Pont De Nemours & Co. v. Unifrax I LLC, 921 F.3d 1060 (Fed. Cir. 2019).

Opinion

Dissenting opinion filed by Circuit Judge O'Malley.

Reyna, Circuit Judge.

*1064 This appeal arises from a patent infringement suit filed in the U.S. District Court for the District of Delaware. Defendant-Appellant Unifrax I LLC appeals from the district court's claim construction and denial of its motions for judgment of non-infringement and invalidity as a matter of law after a jury found that Unifrax I LLC's flame barrier product infringed the asserted patent and that Unifrax I LLC failed to prove the asserted patent was invalid. Because the district court correctly construed "100% by weight" and substantial evidence supports the jury's verdict, we affirm.

BACKGROUND

I. The Asserted Patent

U.S. Patent No. 8,607,926 ("the '926 patent"), entitled "Composite Flame Barrier Laminate for a Thermal and Acoustic Insulation Blanket," issued on December 17, 2013. The '926 patent claims composite laminates that are incorporated into thermal-acoustic blankets installed on the interior of the fuselage in aircraft to shield passengers from flames and reduce noise. The laminates claimed in the '926 patent have three layers of materials: (1) a polymeric film layer; (2) an inorganic refractory layer; and (3) an adhesive layer between the film and refractory layer. '926 patent col. 1 ll. 48-51; col. 9, ll. 6-17 (claim 1); Fig. 1. The '926 patent lists Drs. Llewellyn Bentley ("Ley") Richardson, III, and Darisuz Wlodzimierz Kawka of E.I. du Pont de Nemours & Company ("DuPont") as inventors.

The application that led to the '926 patent was filed on December 14, 2011, as a continuation-in-part of the application that led to U.S. Patent No. 8,292,027 ("the '027 patent"). The parent '027 patent claims a polymeric film layer and an inorganic refractory layer but not an adhesive layer. The '027 patent also names Dr. Richardson as an inventor but does not name Dr. Kawka.

The primary dispute in this case concerns the "inorganic refractory layer," which generally consists of "vermiculite platelets" that come from the natural mineral vermiculite. Claim 1 of the '926 patent -the only independent claim at issue-recites the following:

1. A multilayer laminate for use as a flame barrier layer for an aircraft comprising in order (i) a polymeric film layer capable of withstanding a temperature of at least 200 C for at least 10 min[;]
(ii) an adhesive layer having an areal weight of from 2 to 40 gsm capable of activation at a temperature of from 75 to 200 degrees C[;] and
(iii) an inorganic refractory layer;
wherein the inorganic refractory layer of (iii) comprises platelets in an amount of 100% by weight with a dry areal weight of 15 to 50 gsm and a residual moisture content of no greater than 10 percent by weight.

Id. col. 9 ll. 6-17 (emphasis added). The three layers comprising the claimed multilayer *1065 laminate are depicted in the '926 patent in Figure 1:

Id., Fig. 1. "Fig. 1 shows a section through a burnthrough resistant composite laminate 10 comprising a polymeric film layer 11, an adhesive layer 12 and an inorganic refractory layer 13." Id. col. 111. 48-50. The inorganic refractory layer is made by pouring a "dispersion" including vermiculite platelets suspended in water onto a flat surface and then drying. Adding "dispersants" (e.g., tetrasodium pyrophosphate) to the dispersion can change the viscosity of the solution and improve how evenly the dispersion spreads and the quality of the coating when the dispersion dries. The parties dispute what constitutes a dispersant in several instances, but there is no dispute that tetrasodium pyrophosphate, a sodium phosphate salt, is an example of a dispersant. Appellee Br. 11.

II. Procedural History

DuPont sued Unifrax I LLC ("Unifrax") for patent infringement on October 1, 2014, in the District of Delaware. DuPont alleged that Unifrax infringed claims 1, 2, and 5 of the '926 patent by making and selling a flame barrier product called FyreWrap® Combi-Film 3G11 ("Combi-Film 3G11"). The case proceeded to a jury trial in May 2017. The district court charged the jury with an invention date instruction because DuPont argued the inventors conceived of the invention of the '926 patent and reduced it to practice before the public use date of one of Unifrax's asserted prior art references.

The jury found that the Combi-Film 3G11 product infringes the '926 patent and that the asserted claims were not invalid. Unifrax moved for judgment of non-infringement and invalidity as a matter of law. The court denied Unifrax's motions, finding that legally sufficient evidence supported the jury's verdicts of infringement and no anticipation or obviousness. J.A. 41-43.

A central issue in this appeal is the court's construction of the term in claim 1, "100% by weight." During claim construction proceedings, DuPont proposed that "100% by weight" means "[t]here is no carrier material such as resin, adhesive, cloth or paper in addition to the inorganic platelets. There may be some residual dispersant arising from incomplete drying of the platelet dispersion." E.I. du Pont de Nemours & Co. v. Unifrax I LLC, No. 1:14-CV-1250, 2016 WL 158031 , at *5-6 (D. Del. Jan. 13, 2016) (" Claim Construction Order "). Unifrax proposed that "100% by weight" be given its "[p]lain meaning-no construction is necessary." Id. According to the district court, "the parties' dispute boils down to whether the platelets are 100% of the inorganic refractory layer or 100% relative to carrier material in the inorganic refractory layer." Id. at *6.

The district court adopted DuPont's proposed construction. In reaching its conclusion, the district court cited the '926 patent 's specification, which states:

The refractory layer comprises platelets. Preferably at least 85% of the layer *1066 comprises platelets, more preferably at least 90% and most preferably at least 95%. In some embodiments, platelets comprise 100% of the layer.

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921 F.3d 1060, Counsel Stack Legal Research, https://law.counselstack.com/opinion/ei-du-pont-de-nemours-co-v-unifrax-i-llc-cafc-2019.