Extremity Medical LLC v. Fusion Orthopedics LLC

District Court, D. Arizona·Decided July 7, 2023·No. 2:22-cv-00723·Unknown

Opinion

WO

Extremity Medical, LLC, No. CV-22-00723-PHX-GMS

Plaintiff, ORDER

v.

Fusion Orthopedics, LLC,

Defendant. Pending before the Court are the parties’ briefs addressing claim construction. (Docs. 60, 63, 68). Also pending is Defendant Fusion Orthopedics, LLC’s (“Fusion”) Motion for Leave to File Sur-Reply Regarding Claim Construction (Doc. 70). The Court held a Markman Hearing on June 22, 2023, at which the parties presented additional arguments. For the reasons set forth below, the Court makes the following constructions and interpretations of the disputed claims. Further, Defendant’s Motion for Leave (Doc. 70) is denied. I. Parties and Underlying Lawsuit Extremity Medical, LLC (“Extremity”) is a medical engineering company that designs, manufactures, and sells surgical devices, specifically, “products for fusion, fixation and motion-preserving systems for the upper and lower extremities of the human body, including the hands and feet.” (Doc. 1 at 4.) On April 12, 2022, the United States Patent and Trademark Office (“USPTO”) issued U.S. Patent No. 11,298,166, entitled “Fixation System, an Intramedullary Fixation Assembly and Method [o]f Use” (the “166 Patent”). Extremity owns the 166 Patent and claims that Fusion, a medical device company founded by a former Extremity employee, has developed, sold, and manufactured an infringing product, its “IntraLock System.” Thus, Extremity filed a civil action for patent infringement in this Court on April 28, 2022. II. 166 Patent The 166 Patent is a three-piece surgical implant that stabilizes fractured bones and facilitates a healing process known as bone fusion (osteosynthesis), wherein broken bones □□ “fuse” back together. The implant is drilled into the hollow middle of a patient’s bones Gntramedullary, i.e., bone canal) after an injury or during other corrective bone surgery (osteotomy). U.S. Patent Apr. 12, 2022 Sheet 19 of 20 US 11,298,166 B2 4 1825 1800 = \ a 1845 fv ~ AY \ 1805 ore sae 150-7 \ I) Wy i “sao OUTS Se 7), Lo \LA\ Va [sis 1810 1870 1865 1, 1812 1815 -—1830 ‘ FIG. 18 The implant (depicted above) has two primary sections: a hollow cylindrical base with an opening at the top and a screw-like end. Together, these sections comprise the “third member” or “bone nail.” The third member’s screw-like end is inserted into a

_2-

patient’s unbroken bone and is drilled until the opening at the top of the nail is near (or flush with) the bone’s surface. The third member’s hollow base has two holes. One hole is the opening at the top of the bone nail. A second hole runs perpendicularly through the side of the hollow base. The parties sometimes refer to these holes as boring holes or apertures. Two bone screws (members) can be positioned through these holes and placed at different angles (boring angles) relative to the hollow base. The parties (and the relevant specification) refer to the top screw as “the first member” and the bottom screw as “the second member.” The first member enters a patient’s broken bone and secures a fracture. The second member also enters a bone and secures the third member to an unbroken bone; thus, the bottom screw is often called a “locking screw” because it stably aligns the bones in a fixed position until bone fusion occurs. (Doc. 63 at 6.) The first and second members each are made up of a base surrounded by a helical structure called a “thread.” (Doc. 63 at 12.) In its Opening Brief, Extremity notes that the 166 Patent arose from U.S. Patent Application No. 17/323,923, which is related to a series of other patent applications. (Doc. 60 at 7.) Two of these applications, U.S. Patent Application No. 15/884,048, and U.S. Patent Application No. 12/658,680, are relevant to the parties’ proposed constructions and will be discussed in more detail below. III. Claims The parties dispute terms within Claims One and Twelve of the 166 Patent. The Claims are outlined below, and the disputed terms are underlined.1 Claim One states:

The invention claimed is: 1. An assembly for bone fusion, comprising:

1 In the parties’ Joint Claim Construction and Prehearing Statement, Fusion indicated that it planned to ask the Court to construe the term “torque transmitting aperture” as it appears in Claim Four. (Doc. 59 at 2.) Fusion withdrew this request in its Response. (Doc. 63 at 6, n.1.) a first member comprising a first elongated body extending from a first end to a second end along a first longitudinal axis, wherein the first member comprises a shaft portion having an external surface and a head portion having an exterior surface, said first member further comprising a first thread having a first thread height extending radially outward from the external surface of said shaft portion;

a second member comprising a second elongated body extending from a first end to a second end along a second longitudinal axis, wherein the second member comprises a shaft having an external surface, said second member further comprising a first thread having a first thread height extending radially outward from the external surface of said shaft; a third member comprising a third elongated body extending along a straight line from a first end to a second end along a third longitudinal axis, wherein the third member comprises a first aperture at a terminal end of the first end of the third elongated body, and a first bore extending along a first bore axis from the first aperture to a second aperture on an exterior surface of the third member, wherein the first bore comprises an interior surface at the first aperture, wherein there are no threads adjacent to the second aperture on the exterior surface of the third member, and wherein the third longitudinal axis and the first bore axis define a first angle,

wherein the third member further comprises a third aperture on the exterior surface of the third member, and a second bore extending along a second bore axis from the third aperture to a fourth aperture on an exterior surface of the third member, wherein the third longitudinal axis and the second bore axis define a second angle,

wherein the first member couples to the third member by inserting the first end of the first member into the first aperture, through the first bore, and out of the second aperture, wherein the second member couples to the third member by inserting the first end of the second member into the third aperture, through the second bore, and out of the fourth aperture,

wherein the first angle is in the range of about 0 degrees to about 90 degrees, wherein the second angle is in the range of about 0 degrees to about 90 degrees, and

wherein the second bore axis is substantially perpendicular to the third longitudinal axis.

Claim Twelve states:

12. An assembly for bone fusion, comprising: a first member comprising a first elongated body extending from a first end to a second end along a first longitudinal axis, wherein the first member comprises a shaft portion having an external surface and a head portion having an exterior surface, said first member further comprising a first thread having a first thread height extending radially outward from the external surface of said shaft portion;

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Extremity Medical LLC v. Fusion Orthopedics LLC, (D. Ariz. 2023).

Extremity Medical LLC v. Fusion Orthopedics LLC (Extremity Medical LLC v. Fusion Orthopedics LLC) — published by Counsel Stack Legal Research, free access to 12M+ legal documents.

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