Dome Patent L.P. v. Lee

799 F.3d 1372, 116 U.S.P.Q. 2d (BNA) 1392, 2015 U.S. App. LEXIS 15674, 2015 WL 5155181
CourtCourt of Appeals for the Federal Circuit
DecidedSeptember 3, 2015
Docket2014-1673
StatusPublished
Cited by14 cases

This text of 799 F.3d 1372 (Dome Patent L.P. v. Lee) is published on Counsel Stack Legal Research, covering Court of Appeals for the Federal Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Dome Patent L.P. v. Lee, 799 F.3d 1372, 116 U.S.P.Q. 2d (BNA) 1392, 2015 U.S. App. LEXIS 15674, 2015 WL 5155181 (Fed. Cir. 2015).

Opinion

HUGHES, Circuit Judge.

Dome owns a patent for making contact-lens material. On reexamination, the U.S. Patent and Trademark Office found that the claimed method at issue was obvious and therefore unpatentable. The district court agreed with the Patent Office that *1375 the claimed method was unpatentable. On appeal, Dome challenges both the standard of review employed by the district court and the court’s ultimate conclusion on obviousness. Because we conclude that the district court applied the proper legal standard and because its factual findings were not clearly erroneous, we affirm.

I

Dome owns U.S. Patent No. 4,306,042, which concerns the polymer science behind making contact-lens materials that are rigid and gas permeable. During the relevant time period, contact-lens makers required contact-lens materials to be optically clear, sufficiently rigid for machining and polishing, oxygen permeable, and hydrophilic. To meet these four requirements, contact-lens makers used plastic polymers.

A polymer is a chain or network of molecules called monomers. The process of synthesizing a polymer from monomers of a single type is called polymerization. When two or more different types of monomers are reacted, i.e., copolymerized, a copolymer is formed and the constituent compounds are known as comonomers. Polymers or copolymers can have many different structures, including linear chains, branched chains, cross-linked networks, and mixtures thereof.

Contact-lens makers can produce materials that have varying physical properties by varying the types of monomers used and the resulting polymer’s structure. For example* using one type of cross-linking agent over another may increase the gaps in a polymer’s structure, affecting oxygen permeability. Or using hydrophilic monomers, sometimes referred to as “wetting agents,” in a linear polymer chain can increase the polymer’s ability to attract or hold water. By contrast, using hydrophobic monomers to create a polymer can decrease the polymer’s affinity for water.

The first practical plastic contact lens was made of plexiglass, or polymethyl methacrylate (PMMA). Although clear, rigid, and hydrophilic, PMMA was not sufficiently oxygen permeable to allow users to wear the lenses for extended periods of time. After a few hours, a user had to remove PMMA lenses to allow the cornea to absorb ambient oxygen, which is needed to ensure, among other things, that the eye’s cells and nerves remain healthy. Given these limitations on PMMA lenses, polymer scientists began exploring other combinations of monomer types and polymer structures to create a material similar to PMMA, but with increased oxygen permeability.

In the early 1970’s, major advances in polymer science led to the discovery that silicone could be incorporated into plastics by mixing siloxane-based compounds with methyl methacrylate (MMA), a monomer in PMMA. One particular siloxane-based compound known as “Tris,” or 1, 1, 1-tris(trimethylsiloxy)methacryloxypropylsilane, was identified as a strong candidate because, when mixed with MMA, it led to materials with exceptional oxygen permeability. A significant drawback to this combination, however, was that Tris is hydrophobic, and it caused the polymer to be hydrophobic. To offset this drawback, polymer scientists in the late 1970’s and the 1980’s would combine other hydrophilic comonomers, wetting agents, and cross-linking agents with Tris, hoping to strike an acceptable balance between oxygen permeability, optical clarity, rigidity, and hydrophilicity.

Claim 1 of the '042 patent covers a method of making one such combination. *1376 The method comprises making Tris and then copolymerizing it with an ester of acrylic or methacrylic acid (e.g., MMA), a surface wetting agent, and an oxygen permeable siloxane-based cross-linking agent (a multifunctional 1 siloxanyl alkyl ester). Claim 1 recites, in relevant part:

A method of making an oxygen permeable material for the manufacture of contact lens by the synthesization of the monomer • 1, 1, l-tris(methylsiloxy)methacryloxypropylsilane
(a siloxanyl alkyl ester) by the following procedures: ...
(f) forming an oxygen permeable contact lens material by copolymerizing from 5% to 90% by weight of the 1, 1, 1-tris(trimethylsiloxy) methacryloxypropylsilane prepared above; 3% to 90% by weight of an ester of acrylic or methacrylic acid; from 0.05% to 90% by weight of a surface wetting agent, from 0.01% to 90% by weight of an oxygen permeable crosslinking agent selected from the class of multifunctional siloxanyl alkyl esters in the presence of a free radical or a photo initiator.

'042 patent, col. 5 11.' 38-64.

In December 1997, Dome filed suit against six makers of contact lenses for alleged infringement of the '042 patent. Shortly after, one defendant requested ex parte reexamination of the '042 patent. See 35 U.S.C. § 302,(1994). In June 1999, the Patent Office ordered reexamination and, as a result, the district court stayed litigation pending a final determination in the reexamination proceeding. The Patent Office confirmed the patentability of claims 2, 3, and 4 of the '042 patent, but it found claim 1 obvious under 35 U.S.C. § 103(a) (2006).

Dome then filed suit in September 2007 against the Patent Office in the United States District Court for the District of Columbia under 35 U.S.C. §§ 145 and 306 (2006), requesting that the district court enjoin the Patent Office from cancelling claim 1 of the '042 patent and that it direct the Patent Office to issue a reexamination certificate under 35 U.S.C. § 307 (2006). Following a bench trial, the district court held claim 1 of the '042 patent invalid as obvious under 35 U.S.C. § 103 and entered judgment in favor of the Patent Office.

The district court concluded that the '042 patent would have been obvious to a person of ordinary skill at the time of filing in view of the prior art, including U.S. Patent Nos. 4,120,570 (Gaylord), 4,152,508 (Ellis), and 4,235,985 (Tanaka).

Gaylord discloses a polymer for making rigid, gas-permeable contact lenses. Gay-lord’s disclosures represent a significant breakthrough in contact-lens materials. It is one of the first teachings pf using siloxane-based monomers, including Tris, with MMA for the purpose of making contact lenses. In fact, the record indicates that Tris and similar siloxane-based compounds became an “industry standard” in the manufacture of contact lenses following this breakthrough. J.A.2085.

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799 F.3d 1372, 116 U.S.P.Q. 2d (BNA) 1392, 2015 U.S. App. LEXIS 15674, 2015 WL 5155181, Counsel Stack Legal Research, https://law.counselstack.com/opinion/dome-patent-lp-v-lee-cafc-2015.