Sofidel America v. OSHRC

• Court: Court of Appeals for the Sixth Circuit
• Decided: January 9, 2026
• Docket: 25-3037
• Status: Unpublished

Opinion

NOT RECOMMENDED FOR PUBLICATION File Name: 26a0019n.06

No. 25-3037

UNITED STATES COURT OF APPEALS FILED FOR THE SIXTH CIRCUIT Jan 09, 2026 KELLY L. STEPHENS, Clerk ) SOFIDEL AMERICA, ) Petitioner, ) ON PETITION FOR REVIEW ) OF AN ORDER OF THE v. ) OCCUPATIONAL SAFETY ) AND HEALTH REVIEW LORI CHAVEZ-DEREMER, Secretary of Labor, ) COMMISSION Respondent. ) ) OPINION

Before: CLAY, KETHLEDGE, and LARSEN, Circuit Judges.

KETHLEDGE, Circuit Judge. After a worker was injured at an Ohio factory, OSHA cited

the factory’s operator—Sofidel America—for several safety violations. The Occupational Safety

and Health Review Commission upheld the citations, and Sofidel now petitions for review of the

Commission’s order. We grant the petition.

I.

Sofidel operates a paper-products factory in Circleville, Ohio, where it makes toilet paper,

and other household products, for Costco and other sellers. In the factory’s converting department,

large rolls of toilet paper, weighing several tons apiece, are unwound, embossed, and then rewound

around cardboard cores and cut into small rolls (thereby being “converted” into a finished

consumer product). To unwind and rewind the toilet paper, Sofidel uses the R88 Rewinder—a

large machine that frequently jams because of toilet paper’s low tensile strength. No. 25-3037, Sofidel America v. Chavez-DeRemer

When the R88 Rewinder jams, it automatically shuts down. To clear a jam, an employee

enters the machine through an “interlock door.” Opening that door deenergizes the machine—

except for its “jog function,” which allows the employee to slowly move the machine’s rollers,

either forward or in reverse, from inside the machine. When the machine is jogged forward, an

alarm sounds three times before it begins to move; but when jogged in reverse, no alarm sounds

and the machine begins to move immediately. The sole reverse jog button is located on the primary

internal control panel some distance from the machine’s rollers. One forward jog button is located

on that panel, and another is placed on a deadman switch immediately adjacent to the rollers.

Sofidel’s stated policy was to prohibit two employees from entering the machine at the same time

to jog it—a “two-man jog”—to avoid “someone pushing the button while someone else has their

hand in a dangerous part of the machine.”

On September 21, 2022, Christian Hill, a factory employee, was operating the R88

Rewinder when it jammed. He and an assistant operator, Dezmond Perkins, went inside to clear

it. While Hill stood by the machine, he told Perkins to jog the machine in reverse: Perkins did,

and the machine started “instantly”—which Hill later said “surprised” him, because he was

“expecting a beep, but there was none.” When the machine started, Hill’s hand became caught in

a “pinch point between the lower roller and a metal guide plate,” causing a “degloving injury” to

his left hand. He was then taken to the hospital and underwent emergency surgery.

Sofidel reported the injury to OSHA, which investigated and cited Sofidel for several

violations of workplace-safety standards. An administrative law judge (ALJ) held an evidentiary

hearing and affirmed the citations. Sofidel then petitioned the Occupational Safety and Health

Review Commission for discretionary review, which it denied, making the ALJ’s opinion a final

order of the Commission. See 29 U.S.C. § 661(j). This appeal followed.

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II.

We review the factual findings in the Commission’s order for substantial evidence. See 29

U.S.C. § 660(a). We interpret the applicable regulations as we would a statute, and defer to the

Secretary’s interpretation only if a regulation’s meaning remains unclear after exhausting all the

traditional tools of construction. Lake Bldg. Prods., Inc. v. Sec’y of Lab., 958 F.3d 501, 504 (6th

Cir. 2020).

On appeal, Sofidel contests two of its alleged violations of 29 C.F.R. §1910.147—the so-

called lockout/tagout (LOTO) standard. Under that standard, employers must ensure that their

employees “lockout” or “tagout” a machine whose “unexpected energization or start up” “could

cause” them injury while they perform certain “servicing” or “maintenance” activities on it. 29

C.F.R. §1910.147(a)(1)(i). Put simply, to “lockout” a machine is to place a device in it that

prevents it from energizing; to “tagout” a machine is to place a prominent warning device on it,

alerting others that the machine is being serviced. See 29 C.F.R. §1910.147(b).

Sofidel challenges the ALJ’s affirmance of Item 3 of the citation, which charged that

Sofidel had failed to ensure that its employees “utilized” LOTO procedures while unjamming the

R88 Rewinder. To establish that an employer has violated an OSHA standard, substantial evidence

must support, among other things, a finding that the employer “knew” of a “hazardous condition,”

or “could have known” of it “with the exercise of reasonable diligence.” Mountain States

Contractors, LLC v. Perez, 825 F.3d 274, 279 (6th Cir. 2016) (citation modified). “The knowledge

of a supervisor or foreman” can, under certain circumstances, be “imputed to the employer.” Id.

at 283. Sofidel contends that substantial evidence did not support the ALJ’s finding that Sofidel

knew, through one of these employees, that its workers routinely failed to lockout or tagout the

R88 Rewinder when servicing it.

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We can uphold the Commission’s order only for the reasons it gave when it made its

decision. See SEC v. Chenery Corp., 318 U.S. 80, 88-89 (1943). Here, the ALJ’s opinion fails to

expressly identify the “hazardous condition” that Sofidel knew or should have known of, for

purpose of this citation. Perez, 825 F.3d at 279. Specifically, on the face of the opinion, it is

unclear if the ALJ determined that all methods for unjamming the Rewinder were “hazardous

conditions” or if only certain types of unjamming so qualified. When the ALJ found the LOTO

standard applicable to reverse jogging during unjamming activities, however, she cited Hill’s

testimony about his injury from two-man jogging. See ALJ Op. at 11. The remaining citations in

that discussion do not describe an alternative mechanism of injury nor describe a hazardous

condition apart from the specifics of Hill’s accident. We thus conclude that the ALJ found only

that two-man jogging—and no other methods of unjamming—carried a risk of injury by

unexpected energization, and so was the relevant hazardous condition here. For the citation to be

upheld, therefore, the ALJ’s opinion must have cited substantial evidence to support the finding

that Sofidel knew—actually or constructively—that its employees were performing two-man jogs

(despite company policy) and were not using LOTO procedures while doing so.

The only dispute here is whether Sofidel knew that its employees were performing two-

man jogs. On that point, the ALJ found that Sofidel’s management—and thus the company—

“knew the R88 Rewinder was energized and not locked out when operators attempted to unjam

it.” ALJ Op. at 13. In support of this conclusion, the opinion cited testimony from three Sofidel

employees (who Sofidel concedes were managers): Boone Sabine, Randy Kuhner, and Jacob

Giammarino. Id. at 13-14. Sabine testified that the jog function would remain online when the

interlock door was opened. Kuhner testified that, in his opinion, if an employee “engaged in a

two-person jog,” a “verbal warning” might be sufficient discipline; that Sofidel’s LOTO policy

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required that the R88 Rewinder be locked out or tagged out while being serviced; and that the

policy covered the machine’s unjamming. And Giammarino testified that, “when an operator goes

into the machine” to clear out a jam, “lockout-tagout does not apply.”

This evidence does not actually establish that Sofidel knew or should have known that its

employees had ever failed to lockout and tagout the R88 Rewinder while unjamming it, let alone

specifically during a two-man jog. Giammarino’s testimony that he did not think the LOTO

standard applied “when an operator goes into the machine and is clearing out a jam” does not even

address two-man jogs. Nor does his testimony, even together with the other testimony the ALJ

cited, establish that Sofidel should have known that its employees failed to use LOTO procedures

when required. Hence Item 3 of the citation cannot be upheld on the basis of the ALJ’s opinion.

See Chenery, 318 U.S. at 88-89.

Sofidel next argues that the ALJ failed to justify her affirmance of the violation alleged in

Item 4, which charged that it “did not ensure that each employee” performing “covered tasks” on

the R88 Rewinder “receive[d] training,” in violation of 29 C.F.R. § 1910.147(c)(7)(i)(A). That

training standard requires that “authorized employees”—those who perform “servicing or

maintenance” using LOTO procedures, or who work on or near a machine being serviced using

LOTO procedures and whose “duties include performing servicing or maintenance covered under

this section”—receive more extensive training on LOTO procedures than do other employees.

29 C.F.R. § 1910.147(b).

Here, the ALJ found that Hill and other operators of the R88 Rewinder were “authorized

employees” within the meaning of §1910.147(b). But that finding requires substantial evidence

either that these employees actually use LOTO procedures when servicing the R88 Rewinder or

that their “duties” include “performing servicing or maintenance covered under this section.”

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29 C.F.R. § 1910.147(b). Sofidel, at least officially, prohibited two-man jogging—again, the only

method of “servicing” that the ALJ could have plausibly found was “covered under this section”—

which means that, officially at least, none of these employees’ “duties” could have included a

covered activity. True, if Sofidel de facto tolerated servicing by means of two-man jogs, then Hill

and other operators of the machine would be “authorized employees” as to that servicing, which

means the training standard (§1910.147(c)(7)(i)(A)) would have applied to them. As with the

other citation, however, a finding that Sofidel tolerated two-man jogging required proof that

Sofidel knew about that practice. And—as explained above—the ALJ’s opinion itself did not

describe, evaluate, or even cite testimony amounting to substantial evidence for that finding. We

therefore cannot uphold this citation based on the ALJ’s opinion.

* * *

We grant the petition for review, set aside the Commission’s order with respect to Items 3

and 4, and remand to the Commission for further proceedings consistent with this opinion.

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