Reg Synthetic Fuels, LLC v. Neste Oil Oyj

841 F.3d 954, 120 U.S.P.Q. 2d (BNA) 1729, 2016 U.S. App. LEXIS 20112, 2016 WL 6595978
CourtCourt of Appeals for the Federal Circuit
DecidedNovember 8, 2016
Docket2015-1773
StatusPublished
Cited by21 cases

This text of 841 F.3d 954 (Reg Synthetic Fuels, LLC v. Neste Oil Oyj) is published on Counsel Stack Legal Research, covering Court of Appeals for the Federal Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

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Reg Synthetic Fuels, LLC v. Neste Oil Oyj, 841 F.3d 954, 120 U.S.P.Q. 2d (BNA) 1729, 2016 U.S. App. LEXIS 20112, 2016 WL 6595978 (Fed. Cir. 2016).

Opinion

*956 CHEN, Circuit Judge.

This appeal arises from a petition for inter partes review filed by Neste Oil Oyj (Neste) against claims 1-5 and 8 of U.S. Patent No. 8,231,804 (’804 patent), which is owned by REG Synthetic Fuels, LLC (REG). The United States Patent and Trademark Office, Patent Trial and Appeal Board (Board) instituted trial, and in its final written decision, the Board found claims 1, 3, 4, and 8 anticipated by U.S. Patent No. 4,992,605 (Craig), and claims 1-3, 5, and 8 anticipated by U.S. Published Patent Application No. 2008/0312480 (Din-di). Neste Oil Oyj v. REG Synthetic Fuels, LLC, No. IPR2013-00578, 2015 WL 1263029, at *14, 17 (PTAB Mar. 12, 2015). During trial, both parties filed motions to exclude documentary evidence, and the Board excluded several REG exhibits based on hearsay and other grounds. REG appeals the Board’s unpatentability determinations and its exclusion of certain REG exhibits. For the reasons stated herein, we affirm-in-part, reverse-in-part, vacate-in-part, and remand for further proceedings.

Background

The ’804 patent is directed to paraffin compositions containing primarily even-carbon-number paraffins and methods of making them. Paraffins are hydrocarbon chains that contain carbon and hydrogen atoms, and even-carbon-number paraffins are saturated hydrocarbon chains with the general chemical formula (⅛⅞,+⅛ 1 in which the “n” is an even number.

Even-carbon-number paraffins are useful as phase change materials (PCMs), which can be used as insulation in a house because they can absorb heat during the warm portions of the day by undergoing a solid-liquid phase transition and return the heat during the cooler portions of the day by re-freezing. The thermal storage capacity of PCMs is determined by their latent heat of fusion, which is higher for even-carbon-number paraffins than for odd-carbon-number paraffins. The ’804 patent seeks to increase the production of compositions with higher percentages of even-carbon-number paraffins. One method disclosed in the ’804 patent is the hydrogenation and deoxygenation of naturally occurring fatty acids and esters, such as bio-oils, to produce primarily even-carbon-number paraffins.

Claim 1 is representative for purposes of this appeal:

1. A phase change material composition comprising at least 75 wt% even carbon number paraffins, wherein the paraffins are produced by hydrogenation/hydroge-nolysis of naturally occurring fatty acids and esters.

During trial, the Board provided several claim constructions, none of which are being appealed. It first found that the preamble of claim 1 was not limiting because the term “phase change material composition” expressed only an intended use, and did not limit the scope of the claim. It also found that the process of production (i.e., producing paraffins by “hydrogenation/hy-drogenolysis of naturally occurring fatty acids and esters”) was not limiting. Because the Board found that the term “phase change material composition,” and the process of production were not limiting, and neither party challenges these constructions, we accept them. The key limitation for purposes of this appeal is the “at least 75 wt% even carbon number pa-raffins” limitation. The “wt%” limitation describes the percentage concentration, in *957 units of weight percent, of even-carbon-number to odd-carbon-number paraffins in the claimed composition.

Claim 2 depends on claim 1, and it further recites that the composition comprises at least 80 wt% even-carbon-number paraf-fins. Claims 3-5 depend on claim 1, and they recite specific numbers of carbons. Claim 8 depends on claim 1 and recites the presence of a catalyst.

Neste requested inter partes review of claims 1-5 and 8 of the ’804 patent in September 2013. The Board instituted trial in March 2014, based on a reasonable likelihood of finding that Dindi and Craig anticipated the claims.

In its final decision, the Board found that Craig anticipated claims 1, 3, 4, and 8 because Craig disclosed a process for producing hydrocarbon products in the diesel boiling range (C16H32 through C18H88) that are effective in improving diesel fuel ignition. Craig disclosed hydrocarbon products obtained from naturally occurring feed-stocks, and the results of a gas chromatography mass spectrometry (GC-MS) analysis of the products, shown as peak area percentages for each hydrocarbon. Although Craig did not disclose weight percentages, the Board found that Craig anticipated claims 1, 3, 4, and 8 because a person of ordinary skill in the art could readily convert the disclosed peak area percentages into their corresponding weight percentages, and the sum of the converted peak area percentages of Craig met the claim requirement that the overall weight percentage of even-earbon-number paraffins be at least 75 wt%.

The Board also found that Dindi anticipated claims 1-3, 5, and 8 because Dindi described a process for converting renewable resources, such as vegetable oil and animal fat, into paraffins, in which a renewable resource is processed using hydrogen and a molybdenum catalyst to produce a hydrocarbon product with a ratio of even-carbon-numbered to odd-carbon-numbered hydrocarbons of at least 2:1. 2 At trial, REG sought to introduce certain exhibits to establish an earlier invention date that predated Dindi’s filing date. These exhibits included, for example, test data from third parties, communications between REG’s inventor, Mr. Abhari, and third parties on the invention and the test data, and minutes from meetings that Mr. Abhari had attended. Neste moved to exclude, and the Board agreed to exclude, these REG exhibits based on lack of authentication, hearsay, or improper reply evidence. REG contends that these exhibits show the mental thoughts of Mr. Abhari and that he communicated his invention to third parties prior to Dindi’s filing date.

The Board issued its final written decision on March 12, 2015, finding that Neste established by a preponderance of evidence that Craig and Dindi anticipated all of the challenged claims. On appeal, REG challenges the Board’s anticipation findings, and its rulings on REG’s excluded exhibits. REG argues that Craig cannot anticipate claims 1, 3, 4, and 8 because Craig discloses area percentages rather than weight percentages, and that Dindi cannot anticipate claims 1-3, 5, and 8 because Mr. Abhari invented the subject matter of the ’804 patent before Dindi’s filing date. REG also argues that the Board’s exclusion of its exhibits was prejudicial because REG relied on them to show that Mr. Abhari recognized and communicated his conception of the invention to a *958 third party before Dindi’s June 13, 2008 filing date.

Analysis

We have jurisdiction over this appeal under 28 U.S.C. § 1295(a).

I. Standard of Review

Anticipation is a question of fact, and decisions from the Board on factual matters are reviewed for substantial evidence. Eli Lilly & Co. v. Bd. of Regents of Univ. of Wash.,

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841 F.3d 954, 120 U.S.P.Q. 2d (BNA) 1729, 2016 U.S. App. LEXIS 20112, 2016 WL 6595978, Counsel Stack Legal Research, https://law.counselstack.com/opinion/reg-synthetic-fuels-llc-v-neste-oil-oyj-cafc-2016.