Pioneer Chlor Alkali Co. Inc. v. Royal Indem. Co.

879 S.W.2d 920, 1994 Tex. App. LEXIS 694, 1994 WL 106311
CourtCourt of Appeals of Texas
DecidedMarch 31, 1994
DocketA14-93-00391-CV
StatusPublished
Cited by38 cases

This text of 879 S.W.2d 920 (Pioneer Chlor Alkali Co. Inc. v. Royal Indem. Co.) is published on Counsel Stack Legal Research, covering Court of Appeals of Texas primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Pioneer Chlor Alkali Co. Inc. v. Royal Indem. Co., 879 S.W.2d 920, 1994 Tex. App. LEXIS 694, 1994 WL 106311 (Tex. Ct. App. 1994).

Opinion

OPINION

ELLIS, Justice.

This is an appeal from a summary judgment granted in favor of Royal Indemnity Company (Royal), appellee, ordering that Pioneer Chlor Alkali Company, Inc. (Pioneer), appellant take nothing judgment from Royal. The primary dispute in the case concerns the interpretation of an insurance policy issued by Royal to Pioneer. Pioneer brings five points of error challenging the summary judgment. We affirm in part, reverse and render in part, and reverse and remand in part.

Pioneer produces chlorine, caustic soda, and muriatic acid at its plant in Henderson, Nevada. Pioneer purchased several insurance policies, including a Boiler and Machinery policy (the Policy) from Royal, to protect itself against accidents resulting from operations at the plant. The Policy was issued by Royal to Pioneer to cover certain damages to property which might occur dining the period beginning October 25, 1988, to October 25, 1991. The Policy also included business interruption coverages but only in the event covered property damage occurred.

On May 6, 1991, an incident occurred at the plant which resulted in the release of approximately forty-two (42) tons of chlorine into the surrounding atmosphere. As a result, Pioneer suffered damage to equipment at the plant and suffered a business interrup *925 tion. Pioneer sought coverage from Royal under the Policy.

THE INCIDENT

The incident that is the basis of this suit occurred in the chlorine production facilities of the plant. A general understanding of the manner in which chlorine is prepared for sale is necessary in order to appreciate the nature of Pioneer’s claims under the Policy issued by Royal.

Chlorine is initially produced in a gaseous form, is liquified, and then stored in tanks to await shipment to customers. In the liquifi-cation process, the chlorine gas is piped through a secondary chlorine liquefier (the liquefier). Specifically, the chlorine is piped through seven hundred and eighty (780) small tubes in the liquefier. Cold saltwater, known as brine, is circulated around the tubes in the liquefier to cool and liquify the chlorine gas flowing through the tubes.

At some time prior to May 6, 1991, a cloth rag somehow got into the liquefier and became lodged in the area between the tubes and the outer shell of the liquefier, i.e., the area through which the brine is circulated. It is unclear how the rag got into the liquefier or how long it had been there; however, it seems clear that the rag must have been in the liquefier for a period of years. The rag was lodged in the area where the brine enters the liquefier and caused the flow of brine to be diverted from its usual course, accelerated through a few very localized passages, and concentrated directly on a few of the tubes. The concentrated flow generated an “erosion/corrosion” mechanism that caused four holes in three of the tubes. When the tubes were breached, the brine circulating outside the tubes entered the tubes and mixed with the chlorine. This mixing created an extremely acidic solution which then travelled downstream through the piping from the liquefier to the chlorine storage tanks. This caused considerable damage to the property and equipment downstream from the liquefier. The solution also caused a hole in an elbow of the downstream piping resulting in the release of forty-two (42) tons of chlorine into the atmosphere.

THE POLICY

The Policy, known as a Boiler and Machinery policy, provides in the coverage clause that Royal will pay “for direct damage to Covered Property caused by a Covered Cause of Loss.” “Covered Property” means any property owned by Pioneer or which is in the care, custody, or control of Pioneer and for which Pioneer is legally liable. There is no dispute that the property that was damaged was “covered property.” A “Covered Cause of Loss” is defined by the Policy as an “accident to an object.” 1 Thus, the Policy provides coverage to Pioneer for direct damage to any property owned or controlled by Pioneer caused by an accident to an object. The Policy, pursuant to Endorsement seven, also covers Pioneer’s actual loss and extra expense, as those terms are defined in the endorsement, from an interruption in its business “that is caused solely by an accident to an object.”

“Accident” is defined by the Policy as:
... a sudden and accidental breakdown of the “object” or a part of the “object.” At the time the breakdown occurs, it must manifest itself by physical damage to the “object” that necessitates repair or replacement.
None of the following is an “accident”:
a. Depletion, deterioration, corrosion or erosion;
b. Wear and tear;
c. Leakage at any valve, fitting, shaft seal, gland packing, joint or connection;
d. Breakdown of any vacuum tube, gas tube or brush;
*926 e. Breakdown of any electronic computer or electronic data processing equipment;
f. Breakdown of any structure or foundation supporting the “object” or any of its parts;
g. The functioning of any safety or protective device.

Thus, based on the coverage language and definitions described above, coverage can only exist under the Policy if there is direct damage to Pioneer’s property (or a loss from an interruption in business) that is caused by a sudden and accidental breakdown of an object that manifests itself by physical damages that necessitates repair or replacement; however, certain events are excluded from consideration as accidents. Specifically, corrosion and erosion are not accidents under the Policy.

THE DISPUTE

On the day of the incident, Pioneer contacted Royal and requested that Royal send a representative to the plant to investigate. Royal sent a representative, Philip Schaefer, to the plant on May 13, 1991. In the meantime, Pioneer hired Failure Analysis Associates, Inc. (Failure Analysis) and Rimkus Consulting Group, Inc. (Rimkus), engineering firms, to determine the cause of the accident and to insure that there would not be any further chlorine releases into the atmosphere. Pioneer claims that once Schaefer arrived, he did not perform an actual investigation; rather, he “piggy-backed” on the investigation conducted by the firms hired by Pioneer. Royal claims that Schae-fer did investigate by observing the work performed by Failure Analysis and Rimkus, testing tanks and vessels at the plant, and by writing three reports summarizing his observations and findings. Royal also hired Packer Engineering, Inc. (Packer) to analyze the data produced by Pioneer’s investigators. Royal sent Schaefer to the laboratory of Failure Analysis to attend some of the tests performed on the liquefier, tubes, and piping. Royal also sent engineers from Packer to the plant to observe the examination of the rag found in the liquefier. By letter of June 20, 1991, Royal requested that Pioneer provide Royal with data developed or obtained by Failure Analysis or Rimkus. Pioneer claims that it complied with this request.

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Bluebook (online)
879 S.W.2d 920, 1994 Tex. App. LEXIS 694, 1994 WL 106311, Counsel Stack Legal Research, https://law.counselstack.com/opinion/pioneer-chlor-alkali-co-inc-v-royal-indem-co-texapp-1994.