National Recovery Technologies, Inc. v. Magnetic Separation Systems, Inc. And Garry R. Kenny

166 F.3d 1190, 49 U.S.P.Q. 2d (BNA) 1671, 1999 U.S. App. LEXIS 1671, 1999 WL 50216
CourtCourt of Appeals for the Federal Circuit
DecidedFebruary 4, 1999
Docket98-1134
StatusPublished
Cited by87 cases

This text of 166 F.3d 1190 (National Recovery Technologies, Inc. v. Magnetic Separation Systems, Inc. And Garry R. Kenny) is published on Counsel Stack Legal Research, covering Court of Appeals for the Federal Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
National Recovery Technologies, Inc. v. Magnetic Separation Systems, Inc. And Garry R. Kenny, 166 F.3d 1190, 49 U.S.P.Q. 2d (BNA) 1671, 1999 U.S. App. LEXIS 1671, 1999 WL 50216 (Fed. Cir. 1999).

Opinion

GAJARSA, Circuit Judge.

DECISION

National Recovery Technologies, Inc. (“NRT”) appeals from the October 29, 1997 judgment of the United States District Court for the Middle District of Tennessee, No. 3-96-0154, granting summary judgment to Magnetic Separation Systems, Inc. and Garry R. Kenny (collectively “MSS”). The district court held that claim 1 of U.S. Patent No. 5,260,576 (“the ’576 patent”) was invalid for lack of enablement under 35 U.S.C. § 112, paragraph 1 (1994). We affirm the decision of the district court.

BACKGROUND

NRT is engaged in the manufacture and sale of large-scale automated recycling equipment and systems. NRT is also the assignee of the ’576 patent, issued on November 9, 1993, entitled “Method and Apparatus for the Separation of Materials Using Penetrating-Electromagnetic Radiation.” The ’576 patent addresses the problem of separating recyclable plastic materials that are virtually indistinguishable to the human eye by using penetrating electromagnetic radiation.

In recycling plastics, it is often useful to separate plastics with similar chemical compositions. A common sorting problem in the recycling industry is the separation of polyvinyl chloride (“PVC”) containers from polyester (“PET”) containers. PVC and PET containers are similar in appearance and are difficult to separate manually. 1 However, PVC and PET containers have different chemical properties (hence the desire to separate them) and thus absorb different amounts of electromagnetic radiation {e.g., x-ray) when irradiated. It is generally well known that PVC containers absorb more electromagnetic radiation than PET containers for an equivalent material thickness. The difference in the ability to absorb for each of the materials can be used to differentiate between the two types of plastic. It is assumed that a high transmittance reading (low absorption) indicates a PET container, and a low transmittance (high absorption) reading indicates a PVC container.

According to the ’576 patent, the prior art systems suffered from two drawbacks. First, the prior art systems were only able to scan and classify one container at a time, greatly slowing the processing of containers. Second, the prior art systems were not able to differentiate between radiation that passed through thicker portions of the containers, such as the neck and base, and radiation that passed through the central portions of the containers.

In the separation process disclosed in the preferred embodiment of the ’576 patent, containers to be sorted are advanced along a conveyor wide enough to accommodate several containers. Each container is irradiated with a sheet-like beam of electromagnetic radiation as it progresses along the conveyor. A number of detectors spanning the width of the conveyor are positioned below the containers to measure the intensity level of electromagnetic radiation that passes through each of the containers. The patented process then uses a microprocessor to compare the detected values to preset thresholds to classify the container as being made of one type of plastic or another. The containers are then mechanically separated on this basis. If the container is classified as one type of material {e.g., PVC plastic), the container is permitted to fall off the end of the primary conveyor onto a second conveyor. If the container is classified as a second type of material {e.g., PET plastic), air valves located at the end of the primary conveyor are activated, thereby directing the container onto a third conveyor. The ’576 patent states that this process is able to classify and separate up to eighty containers per second.

*1193 However, the ’576 patent recognizes that containers cannot be accurately separated simply upon the assumption that detecting a low transmittance indicates a PVC container and detecting a high transmittance indicates a PET container. Where the PET container is significantly thicker than the PVC container, or where the electromagnetic radiation passes through many layers of PET plastic before detection, the detected transmittance level can be similar to, or even lower than that of a PVC container. This can potentially cause a PET container to be misclassified as a PVC container.

There are often irregularities in container thickness due to both the shape of the container 2 and the fact that many containers are folded, crushed, or otherwise mangled by the time the containers enter the separation stage of the recycling process. These irregularities may result in a substantial variance in the thickness of the material through which the electromagnetic radiation passes. The variance in thickness may in turn cause the detected radiation transmittance to vary significantly depending on the section of the container irradiated and measured. As a result, the irregularities and variances in container thickness could cause a PET container to be erroneously classified as a PVC container where the detected transmittance level is reduced because the electromagnetic radiation passed through an abnormally thick portion of the container before detection.

The ’576 patent specifically addresses the problem of misclassification due to irregularities in container thickness. The written description of the ’576 patent discloses that containers are to be irradiated at several points along their length. Thus, several intensity measurements are recorded for each container. A microprocessor connected to the detectors compares the transmittance measurements for different portions of a particular container to one another, and a subset of the highest readings are selected for processing. The measurements selected are presumed to be measurements of electromagnetic radiation energy that did not pass through an irregularity. The selected measurements are compared to preset threshold values in order to classify the containers as being made of-either PET or PVC plastic. The containers are mechanically separated on this basis as described above.

However, given the unpredictability of container orientation and possible damage to a container’s “regular” portions, results of this process are not completely accurate in distinguishing between containers of differing materials. If a container is folded- several times, or is severely deformed by the time it reaches the scanning process, even those measurements with the highest transmittance intensity may have been taken through irregular portions, thereby leading to a potentially erroneous classification. The ideal solution, therefore, is to ensure that only the regular portions of the container are measured and to use only these measurements in classifying the container.

Claim 1 is the only independent claim at issue in this appeal. It reads as follows:

A method of distinguishing and separating material items having different levels of absorption of penetrating electromagnetic radiation, comprising the steps of:
(a) conveying a plurality of said material items in a random manner simultaneously and longitudinally along an elongated feed path;

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166 F.3d 1190, 49 U.S.P.Q. 2d (BNA) 1671, 1999 U.S. App. LEXIS 1671, 1999 WL 50216, Counsel Stack Legal Research, https://law.counselstack.com/opinion/national-recovery-technologies-inc-v-magnetic-separation-systems-inc-cafc-1999.