National Oilwell Varco, L.P. v. Flowserve Corporation, Flowserve U.S., Inc., and Flowserve S. De R.L. De C v.

Court of Appeals of Texas·Decided April 30, 2015·No. 01-13-00388-CV·Published

Opinion

Opinion issued April 30, 2015

In The

Court of Appeals

For The

First District of Texas

NOV the money that it spent to acquire replacement motors. NOV contended that Flowserve rejected its motors not because they leaked oil, but because they were not designed to start on a lower voltage, which was a requirement that Flowserve’s client initially failed to disclose to Flowserve or NOV. The jury returned a verdict in favor of Flowserve on both theories, and the trial court entered judgment on the jury’s verdict for breach of contract. NOV appeals, arguing that the trial court erred in (1) refusing to submit instructions regarding NOV’s defenses and (2) denying NOV’s motions for new trial and judgment notwithstanding the verdict. We affirm.

Background

A. The Corbalis Water Treatment Plant expansion project In 2002, the Fairfax County Water Authority in Herndon, Virginia, commenced an expansion project at its Corbalis Water Treatment Plant. The project was significant; the value of Fairfax’s contract with its general contractor, Pizzagalli Construction Company, exceeded $160 million.

Among other things, the Corbalis project required the installation of two large pumps. Pizzagalli contracted with Flowserve to supply the pumps. Flowserve, in turn, contracted to purchase from NOV two vertical synchronous motors to drive the pumps. Fairfax provided the motor specifications, which

detailed the required design and provided that the bearing housing of the motors “shall be designed to prevent leakage of oil and excessive aeration of the oil.” B. Oil leakage and repairs NOV concedes that the motors had “significant” oil leaks, shortly after they were delivered in the spring of 2009. Soon after the oil leaks were discovered, Fairfax issued a defective-work notice to Pizzagalli, indicating that the motors must be repaired to eliminate the leaks, and NOV was informed of the problem. The next month, Flowserve told NOV that it was concerned that its emails about the leaks were being “dramatically ignored,” and requested “immediate input” regarding repairs. NOV responded, stating that it had not ignored the emails and had tried various unsuccessful remedies on site.

NOV engineers traveled to Virginia in June and July 2009 and attempted various fixes, but could not repair the leaks. They concluded that the motors would need to be removed for repair, but Fairfax could not release the motors during the peak-demand summer months, even though they continued to leak oil.

In December 2009, NOV informed Flowserve that it had decided to send the motors to Texas for repair, and that it would send a detailed repair schedule in a week. Flowserve responded that a week was too long when a schedule had been expected earlier. Flowserve also told NOV that Pizzagalli was refusing to pay a “tremendous amount of money” that it owed to Flowserve because the motor issue

had not yet been corrected. Flowserve noted that Pizzagalli thought that NOV was “unresponsive” and had supplied motors of “terrible quality,” and was holding Flowserve accountable for NOV’s deficiencies.

NOV prepared a schedule: the motors were to be removed one at a time, beginning in January 2010, and the repairs were to be completed by early April 2010. The repair proposal included the addition of a lip seal to keep oil inside the lower bearing housings.

The first motor was removed and arrived at NOV’s facility in January 2010.

As the repairs progressed, NOV decided not to install the proposed lip seal, telling Flowserve and Pizzagalli that it was unnecessary and would cause further delays. Pizzagalli asked Fairfax for approval to ship the motor back to Virginia, and Fairfax agreed, noting that it was “very disappointed and concerned” that the originally proposed repair procedures were not followed. Pizzagalli then authorized Flowserve to ship the motor, but reminded Flowserve that it bore all risks if the repairs were unsuccessful.

The motor was reinstalled at Corbalis in March 2010, but it showed signs of leaking the next day. Internally, NOV continued to attempt to find a way to resolve the oil leaks. But one engineer noted in an internal email that NOV was “looking very stupid in front of this customer!!” The NOV engineer responsible for the design of the motors’ lower bearing housing reported internally that he

“suspect[ed] that if we do not get this [oil leak issue] turned around really fast . . . they might end up using our[] [motors] until they get someone else to build some[,] then tell us they don’t want them . . . .”

On March 19, 2010, Fairfax inspected the repaired motor and was displeased to see that it was running hotter than it had previously and that there was a “remarkable amount of oil residue.” Fairfax sent a letter to Pizzagalli, requesting an immediate plan of action, telling it that “[w]ith this ongoing oil leakage problem and new high bearing temperature problem we still consider this equipment defective,” and stating that it was “very concerned” that the motors could not be repaired. Pizzagalli responded by notifying Flowserve: “due to the repeated and continuing problems . . . we will formally and finally reject the motors and require that Flowserve act immediately to provide new motors” unless certain repair conditions were met. In response, Flowserve and NOV prepared a written repair plan. Based on NOV’s analysis, Flowserve informed Pizzagalli that the oil on the repaired motor was merely residual and proposed that the second motor be repaired as the first one had.

After the second motor was repaired, it was returned to Corbalis on Friday, May 21, 2010. Before it was started, a Fairfax inspector put his hand inside the motor and found that it came away “covered in oil.” Pizzagalli immediately contacted NOV and Flowserve and requested that a representative from Flowserve

inspect the second motor. NOV responded that it had tested the motor for 36 hours with no leak and that it believed that the oil was merely residual. But it also admitted that the motors had been steam-cleaned and baked to remove any residual oil before they were shipped back to Corbalis.

On June 2, 2010, Pizzagalli formally rejected the two motors due to the “persistent and substantial oil leaks,” which it noted had been ongoing since April 2009. Pizzagalli noted that “[t]he opportunity for Flowserve and NOV to cure the oil leak defect by repair of these motors is now long past,” and it demanded that Flowserve agree in writing by June 11, 2010 to provide contractually-compliant motors manufactured by someone other than NOV.

On June 9, 2010, Flowserve demanded that NOV “provide Flowserve with a detailed proposal outlining the steps NOV will take to immediately and finally resolve the motor issues” by June 16, 2010. On June 10, 2010, Flowserve notified Pizzagalli that it had demanded that NOV provide a proposal for final resolution of the leaks, and that Flowserve was also evaluating alternative motor vendors. On June 11, 2010, NOV wrote Flowserve to propose several additional repairs, and concluded that, though they were “unsure of [the] origin” of the oil on the motors, the “tiny amounts” “if . . . indeed residual” should taper off to zero after four to six weeks.

On June 25, 2010, Flowserve told NOV that NOV’s “inability to resolve the oil leak problem after several attempts over many months” left Flowserve with “little choice but to attempt to mitigate the damages caused by the . . . motors” by “sourcing replacement motors from a different motor supplier,” and that NOV “is welcome to participate in this effort.” Five days later, Flowserve notified NOV that Pizzagalli would not accept further repair attempts and that the motors would be replaced.

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National Oilwell Varco, L.P. v. Flowserve Corporation, Flowserve U.S., Inc., and Flowserve S. De R.L. De C v., (Tex. Ct. App. 2015).

National Oilwell Varco, L.P. v. Flowserve Corporation, Flowserve U.S., Inc., and Flowserve S. De R.L. De C v. (National Oilwell Varco, L.P. v. Flowserve Corporation, Flowserve U.S., Inc., and Flowserve S. De R.L. De C v.) — published by Counsel Stack Legal Research, free access to 12M+ legal documents.

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