Knorr-Bremse Systeme Fuer Nutzfahrzeuge GmbH v. Dana Corp.

133 F. Supp. 2d 843, 2001 U.S. Dist. LEXIS 1891, 2001 WL 179818
District Court, E.D. Virginia·Decided February 20, 2001·No. Civil Action 00-803-A·Published·Cited by 6 cases

Opinion

FINDINGS OF FACT AND CONCLUSIONS OF LAW

ELLIS, District Judge.

In this patent infringement suit, plaintiff, a German brake manufacturer, sues three defendants for willful infringement of U.S. Patent No. 5,927,445 (the ’445 patent). Initially, the suit targeted only one allegedly infringing product manufactured, sold or imported by defendants, namely the Mark II air disk brake. In the course of discovery, a second allegedly infringing product, the Mark III air disk brake, was added to the suit. Also in the course of discovery, a Markman 1 hearing resulted in rulings defining various disputed patent claim terms and phrases. See Knorr-Bremse Systeme Fuer Nutzfahrzeuge GmbH v. Dana Corp., et al., 133 F.Supp.2d 833 (E.D.Va.2001). 2 Based, in part, on these Markman rulings, summary judgment was entered in favor of plaintiff on the issue of infringement as to the Mark II air disk brake. Thereafter, a four-day bench trial was held during which plaintiff presented the testimony of six witnesses and defendants presented the testimony of four witnesses on various aspects of the following issues: (i) whether the Mark III air disk brake infringes claims 1-5 and 8-11 of the ’445 patent, (ii) whether the ’445 patent is invalid on grounds of obviousness or indefiniteness, (iii) whether defendants’ use of the Mark II air disk brake amounted to willful infringement of the ’445 patent, and (iv) whether the case is “exceptional” under 35 U.S.C. § 285, thus entitling the prevailing party to attorney’s fees. 3

FINDINGS OF FACT 4 I. The Parties

1. Plaintiff Knorr-Bremse Systeme Fuer Nutzfahrzeuge GmbH (Knorr), a German corporation, is a leading manufacturer of air disk brakes and other products used in large commercial road vehicles.

2. Defendant Haldex Brake Products AB (Haldex AB) is a Swedish manufacturer of various components of heavy vehicle braking systems. Defendant Haldex Brake Products Corporation (Haldex Corp.) is the American affiliate of Haldex AB, with its principal place of business in Kansas City, Missouri. 5 Defendant Dana *847 Corporation (Dana) is a manufacturer and retailer of commercial vehicle products with its principal place of business in Kalamazoo, Michigan. All three defendants are major competitors of Knorr who, in the late 1990’s, entered into a joint agreement to manufacture and offer for sale an air disk brake product in the United States.

II. The ’445 Patent

3. Knorr is the owner by assignment of the ’445 patent, issued by the Patent and Trademark Office (PTO) on July 27, 1999. The ’445 patent, entitled “Disk Brake for Vehicles Having Insertable Actuator,” claims an invention in the field of air disk brakes used in large commercial road vehicles.

. 4. The ’445 patent represents an improvement over certain prior art air disk brakes which included a cast structure— known in the industry as a caliper — that straddled a brake disk and housed a brake application unit. A brake application unit is a mechanical device that multiplies an input force using a lever to provide a greater output force that presses brake shoes against the brake disk, thereby slowing or stopping the rotation of the vehicle wheel. The prior art air disk brake utilized a two-piece caliper. The rearward section of the two-piece caliper was formed as a separate housing cover, which, following insertion of the brake application unit, was attached to the front section of the caliper by several screws or bolts. This two-piece caliper design allowed insertion of the brake application unit into the caliper before the two caliper pieces were screwed together. In use, a force applied to the brake application unit of the prior art air disk brake is ultimately transmitted to the brake shoes, which in turn, transmits this force to the brake disk by impinging on the disk, thereby serving to slow or stop the disk’s rotation and thus the rotation of the vehicle wheel. The application of the braking force to the disk causes a braking reaction force of equal magnitude to be transmitted back, first to the rearward section of the two-piece caliper, and then to the front section of the caliper via the sealed, screwed-on interface between the two pieces of the caliper.

5. The prior art two-piece caliper design spawned sealing and stability problems stemming from the effect of the brake reaction force on the sealed connection interface between the two caliper pieces. A search for a solution to these problems was the impetus for the invention claimed in the ’445 patent. Thus, an object of this invention is to describe a caliper that does not experience sealing and stability problems associated with screwed-on housing parts, thereby enhancing the brake’s operational reliability. This object is achieved in the ’445 patent by describing an improvement over the prior art air disk brake that eliminates a separate rearward housing cover and uses instead a one-piece caliper that is largely closed in a rearward area, with the exception of an opening for access of an operating cylinder. Thus, the ’445 patent eliminates the sealing and stability problems associated with the sealed interface between the two pieces of the prior art two-piece caliper by using a one-piece caliper that has no sealed interface. This design allows the brake reaction force £o be transmitted from the brake application unit directly into the one-piece caliper, thereby eliminating the sealing and stability problems associated with the prior art two-piece caliper. Another key advantage of the invention claimed in the ’445 patent is that the brake application unit, including all of its components, is capable of being inserted as a preassembled unit into the one-piece caliper, through an opening facing the brake disk. Then, once the brake application unit is inserted into this opening, the opening is simply closed with a cover plate, which is attached to the caliper by studs.

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Knorr-Bremse Systeme Fuer Nutzfahrzeuge GmbH v. Dana Corp., 133 F. Supp. 2d 843, 2001 U.S. Dist. LEXIS 1891, 2001 WL 179818 (E.D. Va. 2001).

133 F. Supp. 2d 843 (Knorr-Bremse Systeme Fuer Nutzfahrzeuge GmbH v. Dana Corp.) — published by Counsel Stack Legal Research, free access to 12M+ legal documents.

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