Foxboro Co. v. Taylor Instrument Companies

58 F. Supp. 313, 63 U.S.P.Q. (BNA) 225, 1944 U.S. Dist. LEXIS 1709
District Court, W.D. New York·Decided November 16, 1944·No. Civil Action No. 1034·Published·Cited by 2 cases

Opinion

BURKE, District Judge.

This suit is for the infringement of three patents; Mason reissue No. 20,092; Bristol reissue No. 19,944 and Bristol No. 1,624,887, all owned by the plaintiff. The Mason patent covers a mechanism for automatic control of industrial processes involving temperature, humidity, flow, pressure, liquid level, chemical concentration and the like. Prior to Mason’s invention there was no controller capable of automatically controlling difficult multi-capacity manufacturing processes, i. e., the maintenance of some condition of the process at a desired point or within certain desired limits by regulating some variable affecting the condition of the process, usually by means of a feed valve. Between the years 1920 and 1930 the simple “batch” process of manufacture was gradually being replaced by complex continuous methods of manufacture. With the advent of multicapacity processes such as fractionating towers in the oil refining industry, process control began to present troublesome problems. Available controllers which had proved adequate for comparatively simple manufacturing processes were inadequate. Automatic control of such processes had baffled engineers and inventors and makeshifts of various sorts in the form of control aids were resorted to which left much to be desired in the way of control. The controller industry had failed to solve the new problems of automatic control. Application for the original Mason patent No. 1,897,135 was filed on September 15, 1930.

Mason’s invention was a new combination of elements and principles long known [315] to the controller industry. The principles of proportioning control and proportioning-plus-reset control had long been known but had not been successfully applied to control problems in many important industries. Unlike the simple on-off controller which causes the feed valve to either completely open or close, the action of a proportioning controller causes the feed valve to modulate its corrective action proportionally to the extent of the deviation of the process from the desired point of control. But this control is not enough on multi-capacity process where fresh demands are made on the process. The process will not return to its original control point, because to get increased flow it must be below it. Reset control supplies the deficiency. It keeps the feed valve operative as long as the process is deviated from the control point. Prior to Mason the only proportioning and proportioning-plus-reset controllers available on the market required powerful measuring elements to exert a force to operate the control mechanism. Such applications were limited in their use to the control of pressure and speed. The majority of such applications were in power plants and steel mills. None were available for controlling temperature, humidity or chemical reactions. Alason’s controller was the first proportioning controller and the first proportioning-plus-reset controller that could be universally applied to all types of process. It could operate with low-power measuring elements because the measuring element was not required to exert and balance a force. Such low-power measuring elements were available for measuring all types of process conditions.

Mason’s invention embraces a measuring element sensitive to the condition being controlled (temperature, pressure, etc.) with a free end movable to positions corresponding to the value of the condition being controlled, a nozzle-flapper pilot valve supplied with a restricted flow of air which detects and responds to changes of position of the measuring element, a relay valve responsive to the pressure back of the nozzle and controlling the air supply to and waste from the power-exerting mechanism of the controller, a pressure-fluid-operated diaphragm motor with a movable end mechanically connected to move the nozzle and pneumatically connected with the output of the relay valve to maintain the nozzle tangent to the flapper.. The output pressure of the relay valve is the pressure in the diaphragm motor and is also the output power-exerting pressure of the controller to operate any convenient type of valve motor regulating flow effecting the condition being controlled. Thus in operation the movements of the measuring element are caused to be followed by a proportioning motor through the agency of a pilot valve that detects the position of the measuring element and operates a relay valve which so regulates the supply of air pressure to the motor that the motor moves to follow exactly the movements of the measuring element. The pressure operating the motor is proportional to the position of the measuring element. In addition to this proportioning controller thus far outlined Mason provided a mechanism for reset action operated in opposition to the proportioning motor, consisting of another diaphragm motor counteracting the proportioning motor. The controlled pressure in the system is transmitted to the interior of the reset motor through a length of capillary tubing providing a retarded flow of air to permit a gradual change in the pressure within the reset diaphragm. The operation of the reset mechanism provides for throttling the feed valve as it approaches the control point and constitutes a balancing mechanism establishing a control balance at a definite point of control. There is always a tendency to establish equal pressures in the proportioning and reset motors through the capillary tubing. The combination permits a definite control point regardless of varying demands of the process being controlled.

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Foxboro Co. v. Taylor Instrument Companies, 58 F. Supp. 313, 63 U.S.P.Q. (BNA) 225, 1944 U.S. Dist. LEXIS 1709 (W.D.N.Y. 1944).

58 F. Supp. 313 (Foxboro Co. v. Taylor Instrument Companies) — published by Counsel Stack Legal Research, free access to 12M+ legal documents.

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