Ernest Samuel Nossen and E. S. Nossen Laboratories, Inc. v. The United States

416 F.2d 1362, 189 Ct. Cl. 1, 163 U.S.P.Q. (BNA) 421, 1969 U.S. Ct. Cl. LEXIS 71
CourtUnited States Court of Claims
DecidedOctober 17, 1969
Docket350-61
StatusPublished
Cited by25 cases

This text of 416 F.2d 1362 (Ernest Samuel Nossen and E. S. Nossen Laboratories, Inc. v. The United States) is published on Counsel Stack Legal Research, covering United States Court of Claims primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Ernest Samuel Nossen and E. S. Nossen Laboratories, Inc. v. The United States, 416 F.2d 1362, 189 Ct. Cl. 1, 163 U.S.P.Q. (BNA) 421, 1969 U.S. Ct. Cl. LEXIS 71 (cc 1969).

Opinion

OPINION

NICHOLS, Judge. *

This is a patent suit under Title 28 U.S.C. § 1498 (1964) for reasonable and entire compensation for the unauthorized use of plaintiffs’ patented invention. Plaintiffs allege infringement of claims 1, 2, 4, 6, 7, 8, 9, and 12 of U.S. Patent No. 2,737,445, issued on March 6, 1956, to plaintiff Ernest Samuel Nossen for “Process for the Thermal Decomposition of Metal Nitrates.” The application for patent was filed September 14, 1951. Plaintiff E. S. Nossen Laboratories, Inc. is the exclusive licensee under U.S. Patent No. 2,737,445. The parties have agreed to defer trial of any accounting issues until the issues of patent infringement and patent validity are decided.

It is determined that claims 1, 2, 4, 6, 7, 8, 9, and 12 of the patent in suit are invalid in view of the prior art.

That patent describes and claims a process for the thermal decomposition of a number of specified metal nitrates, including those of uranium and aluminum. The alleged invention resides in the discovery that nitric acid vapors are directly and substantially instantaneously formed by subjecting the defined metal nitrates to a temperature higher than their decomposition temperature in the presence of steam. Nitric acid in its liquid form is recovered from the nitric acid vapors. Practice of the invention is said by the plaintiffs to decrease the overall cost of the decomposition reaction by eliminating the need for equipment to convert nitric oxide, which is produced by prior art decomposition processes, to nitric acid. The patent disclosure and patent claims in suit are described in detail in the accompanying findings of fact.

Claim 1 of the '445 patent reads: [Indentation added.]

1. A process for the thermal decomposition of a metal nitrate of which the metal is selected from the electromotive series starting with magnesium towards and including the noble metals and which forms the unstable N2O5 as primary gaseous product when decomposed, into a solid product and nitric acid comprising the steps of:
(a) subjecting the metal nitrate to a temperature higher than the temperature of its decomposition in the presence of a continuous flow of steam, liberating unstable N2Ob and
(b) causing its reaction with said steam before it breaks down into lower nitric oxides, to form nitric acid vapors and a solid product and
(c) condensing said nitric acid vapors for recovery of the nitric acid in its liquid form.

Claim 2 is similar to claim 1. In claim 2 an added gas is recited to be intro *1364 duced along with the steam. In claim 4, which is dependent on claim 2, the added gas is required to be inert to nitric acid. While the process steps of claim 6 generally correspond to claim 1, claim 6 differs by reciting that an aqueous metal nitrate solution rather than an unspecified form of metal nitrate is decomposed. The decomposition of the aqueous solution liberates the steam necessary for the process. Claim 1, which is dependent on claim 6, requires that the metal nitrate solution be subjected to the thermal decomposition temperature in the form of a thin film. Claim 8 recites that an added gas is present during the decomposition reaction and in other respects it corresponds to claim 6. Claim 9 depends on claim 8 and contains the additional limitation that the aqueous solution of metal nitrate is subjected to the decomposition temperature in the form of a thin film. Claim 12 is also dependent on claim 8 and requires that the added gas contain oxygen.

The nitrates may be obtained by dissolving metals or metal oxides in nitric acid. In that case the invention recovers the nitric acid for recycling. The nitrate may be used in dry form but “it may be more convenient” to use an aqueous nitrate solution. A “preferred embodiment” is to spray the solution on an internally heated rotating drum, thus forming a “thin film.” The solution water “flashes off” to provide the needed steam, leaving the solid product deposited on the drum, whence it is scraped off by a properly placed knife in the course of the drum’s rotation.

Plaintiffs' claims further assert that the metal nitrate breaks down in the presence of steam, at its decomposition temperature, to form N2O5 (nitrogen pentoxide), which then combines with water to produce the nitric acid, all substantially in a flash.

The alleged infringements consist of processes employed in two of defendant’s Atomic Energy Commission plants to recover nitric acid from uranyl (uranium) nitrate.

The prior art relied on by defendant consists of a number of patents and other disclosures. We deem to be decisive, German Patent No. 556,882, issued to Dr. Fritz Gewecke on August 15, 1932 (defendant’s exhibit 14, with English translation), and two articles by this same Dr. Gewecke, one in Die Chemische Fabrik, No. 21-22, pp. 199-209 (1934) (defendant’s exhibit 7, and translation, 8), the other in Chemiker-Zeitung, No. 15, pp. 157-58 (1936) (defendant’s exhibit 17, with translation).

The Gewecke patent discloses a continuous process for the decomposition of aluminum nitrate by means of heat into aluminum oxide with the substantially complete recovery of nitrogen as nitric acid alleged. In explaining the state of the art prior to his invention, Gewecke mentions problems inherent in the complete thermal decomposition at high temperatures of aluminum nitrate, including high heat losses, and loss of nitric acid in the form of nitrous gases. The Gewecke patent states that in the prior art, liquid-state decomposition reactions which were accomplished by adding water during the heating of the aluminum nitrate solution allowed a recovery of 70 percent of the nitric acid. However, the remaining 30 percent of the nitric acid was recoverable only by subjecting the reaction materials to objectionable high temperatures. On the other hand, Gewecke’s patent process, so far as here pertinent, involves jet spraying of a concentrated aluminum nitrate solution upon solid particles of aluminum oxide, and heating in vacuo and/or by passing steam or gases over the mixture. Gewecke first concentrates an aluminum nitrate solution to attain a temperature of approximately 135° C. This hot solution is subsequently jetsprayed onto agitated particles of aluminum oxide to obtain an easily handled material suitable for continuous further treatment, as claimed. The aluminum nitrate-aluminum oxide mixture may be heated in vacuo and/or by passing steam or gases over the mixture. No upper temperature for the heating step *1365 is mentioned in the German Gewecke patent. Gewecke has titled his patent “Process for the Thermal Decomposition of Aluminum Nitrate.” Gewecke says the process is continuous, not “batch-wise.” The low decomposition temperatures referred to as desirable by Gewecke must be read in light of his discussion of the high temperatures previously required for complete thermal decomposition.

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Bluebook (online)
416 F.2d 1362, 189 Ct. Cl. 1, 163 U.S.P.Q. (BNA) 421, 1969 U.S. Ct. Cl. LEXIS 71, Counsel Stack Legal Research, https://law.counselstack.com/opinion/ernest-samuel-nossen-and-e-s-nossen-laboratories-inc-v-the-united-cc-1969.