De Graffenried v. United States

20 Cl. Ct. 458, 16 U.S.P.Q. 2d (BNA) 1321, 1990 U.S. Claims LEXIS 198, 1990 WL 66801
CourtUnited States Court of Claims
DecidedMay 18, 1990
DocketNo. 541-80C
StatusPublished
Cited by10 cases

This text of 20 Cl. Ct. 458 (De Graffenried v. United States) is published on Counsel Stack Legal Research, covering United States Court of Claims primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

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De Graffenried v. United States, 20 Cl. Ct. 458, 16 U.S.P.Q. 2d (BNA) 1321, 1990 U.S. Claims LEXIS 198, 1990 WL 66801 (cc 1990).

Opinion

OPINION

ANDEWELT, Judge.

In this patent action filed pursuant to 28 U.S.C. § 1498, plaintiff, Albert L. de Graf-fenried, seeks compensation from the United States for the unauthorized use of a device allegedly covered by Claims 1, 2, 5, and 6 of United States Patent No. 3,217,568 (the controller patent). The device in issue is a control system used by the United States Army for the control of “runout” during the manufacture of large cannons (gun barrels) at the Watervliet Arsenal in Watervliet, New York (the Arsenal). Defendant contends that it is not liable under 28 U.S.C. § 1498(a) because (1) the patent claims in issue are invalid, (2) the patent claims do not cover the runout control system used by the Arsenal {i.e., the Arsenal device does not infringe the patent claims), and (3) plaintiff’s cause of action is barred under the doctrine of laches.

Based on the record produced at trial, the court finds for plaintiff on each issue. Defendant has not established either that the claims are invalid or that this action is barred by the doctrine of laches, and plaintiff has established that the claims cover the accused Arsenal device.

I. Background — The Manufacture of Gun Barrels

Cannons are longstanding weapons of war. The Arsenal commenced cannon manufacture for the United States Armed Forces in the 1800s.

The modern-day manufacture of a cannon commences with the production of a cylindrical tube “forging,” which is the approximate length of the finished gun barrel and has a rough cored hole extending its entire axial length.1 A precisely dimensioned hole is then bored into the forging, i.e., the rough cored hole is enlarged to a hole of desired diameter. Unlike conventional drilling, where a hole is formed by inserting a rotating drill bit into a stationary work piece, in cannon manufacture the work piece {i.e., the forging) is rotated with respect to the cutting tool. The forging is positioned on a lathe and rotated. A boring bar with a cutting or boring head is then advanced into the forging along the forging’s axis of rotation. As the cutting head advances into the rotating forging, it cuts away material along the sides of the rough cored hole. This process is referred to as deep boring or reaming.

The quality of the resulting gun barrel depends upon numerous factors, including the position of the final bored hole. To achieve an optimal result, it is important that the center of the bored hole be close to the center of the forging, i.e., that the center of the hole be near the center of the forging throughout its entire axial length. Achieving this result with consistency, however, has proven difficult. A problem long encountered is that of “runout,” where the advancing cutting head moves off the axis of rotation of the forging. Runout can be caused by several factors such as runout of the previously forged hole, variation in the hardness of the forging material, dullness of one or more of the [461]*461cutters in the cutting head, or improper operation by the lathe operator.

Over the years, a number of technologies have been used to reduce runout in the deep boring of gun barrels. One technology, used as early as the 1800s, is known as the “conventional pack reamer.” The conventional pack reamer used a cylindrical boring head with two cutters which were attached to a boring bar. Mounted on the boring bar behind the cutters was a relatively long wood or, more recently, neoprene pack section. The pack constituted a substantial part of the boring head’s circumferential surface and thus provided a tight fit between the boring head and the just-bored hole. By providing a tight running fit and by adding stiffness to the boring bar, the pack reduced any wobbling of the cutting head and, as a result, reduced runout. But while the conventional pack reamer lessened the problem of run-out, it did not totally eliminate it. For example, as the cutting head moved down the forging, the packing material became worn and the fit became less tight.

A second technology, used in the late 1950s and early 1960s, is known as the “rapid bore reamer.” Like the conventional pack reamer, the rapid bore reamer utilized a cutting head mounted on a boring bar, but instead of using solid packing to provide tightness and stiffness, this device used a fluid. The forging was sealed at one end and a fluid (e.g., oil) was forced under pressure between the cutting head and the just-bored hole. This pressurized fluid served both to cool and stabilize the cutting head during the reaming process. The rapid bore reamer substantially reduced the time necessary to make a gun barrel but it did not solve the problem of runout.

Both the conventional pack reamer and the rapid bore reamer were “blind” operations in that their cutting heads were inside the forging. This prevented the lathe operator from seeing directly whether runout had occurred. When employing these technologies, lathe operators were sometimes able to detect runout by (1) watching to see if the boring bar wobbled, (2) viewing the boring head from one end of the forging to detect movement off center, or (3) examining the shape of the metal chips removed from the forging (“reading the chips”).2 If runout was detected, the boring head had to be removed and the location and magnitude of runout could be determined by using a mechanical “telltale device.” None of these detection methods, however, permitted an accurate quantitative measurement of the amount of runout during deep boring operations and none permitted correction of runout without removing the boring head.

II. Efforts at the Watervliet Arsenal to Prevent Runout

In early 1957, at the request of Arsenal employees, William A. Folsom, an associate of Flight Command Associates (FCA), a small company of which plaintiff was a principal, visited the Arsenal and was briefed on the problem of runout in the manufacture of gun barrels. On March 8, 1957, Folsom and plaintiff met with representatives of the Arsenal to discuss whether runout could be measured during deep boring operations. At that meeting, Folsom and plaintiff received a chart listing the acceptable runout limits at different points along the axial length of the forging.

Folsom subsequently concluded that run-out could be detected by mounting a device known as an accelerometer adjacent to the cutting head. An accelerometer detects acceleration. When there is no runout (i.e., the center of the boring head coincides with the axis of rotation of the forging), the boring head would remain steady and the attached accelerometer would remain still. However, as the following cross-sectional diagram shows, when runout occurs (i.e., the center of the boring head departs from [462]*462the axis of rotation of the forging), the boring head and the attached accelerometer would orbit about the axis of rotation of the forging, i.e., the rotation of the forging would result in the rotation of the boring head.3

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As a result of this movement of the boring head, the accelerometer would emit a signal. The greater the amount of runout, the greater the amplitude of acceleration and the greater the amplitude of the signal.

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20 Cl. Ct. 458, 16 U.S.P.Q. 2d (BNA) 1321, 1990 U.S. Claims LEXIS 198, 1990 WL 66801, Counsel Stack Legal Research, https://law.counselstack.com/opinion/de-graffenried-v-united-states-cc-1990.