Alnylam Pharmaceuticals, Inc. v. Moderna, Inc.

138 F.4th 1326
Court of Appeals for the Federal Circuit·Decided June 4, 2025·No. 23-2357·Published

Opinion

United States Court of Appeals for the Federal Circuit

ALNYLAM PHARMACEUTICALS, INC., Plaintiff-Appellant

v.

MODERNA, INC., MODERNATX, INC., MODERNA US, INC.,

Defendants-Appellees

2023-2357

Appeal from the United States District Court for the District of Delaware in Nos. 1:22-cv-00335-CFC, 1:22-cv- 00925-CFC, Chief Judge Colm F. Connolly.

Decided: June 4, 2025

PAUL WHITFIELD HUGHES, III, McDermott Will & Emery LLP, Washington, DC, argued for plaintiff-appellant. Also represented by IAN BARNETT BROOKS; SARAH CHAPIN COLUMBIA, SARAH J. FISCHER, Boston, MA; WILLIAM G. GAEDE, III, San Francisco, CA; BHANU SADASIVAN, Menlo Park, CA.

JEFFREY A. LAMKEN, MoloLamken LLP, Washington, DC, argued for defendants-appellees. Also represented by SARA MARGOLIS, SARA TOFIGHBAKHSH, New York, NY. GEOFFREY DONOVAN BIEGLER, W. CHAD SHEAR, Cooley 2 ALNYLAM PHARMACEUTICALS, INC. v. MODERNA, INC.

LLP, San Diego, CA; ELIZABETH M. FLANAGAN, Minneapolis , MN.

Before TARANTO, CHEN, and HUGHES, Circuit Judges.

TARANTO, Circuit Judge.

Alnylam Pharmaceuticals, Inc., brought two suits against Moderna, Inc., ModernaTX, Inc., and Moderna US, Inc. (collectively Moderna) in district court, alleging that Moderna’s activities involving its mRNA-based COVID-19 vaccine SPIKEVAX® infringed U.S. Patent Nos. 11,246,933 (parent) and 11,382,979 (child), issued to Alnylam as both applicant and assignee. Specifically, Alnylam alleged that Moderna’s vaccine contains a cationic lipid, SM-102, that is claimed by the asserted patents. The appeal here turns on a single issue of claim construction.

The district court concluded that Alnylam had acted as lexicographer regarding the claim term “branched alkyl” in the following portion of the specification:

Unless otherwise specified, the term[] “branched alkyl” . . . refer[s] to an alkyl . . . group in which one carbon atom in the group (1) is bound to at least three other carbon atoms and (2) is not a ring atom of a cyclic group.

’933 patent, col. 412, lines 13–17; ’979 patent, col. 380, lines 31–35; Transcript at 144:7–147:8, Alnylam Pharmaceuticals , Inc. v. Moderna, Inc., No. 22-cv-335-CFC (D. Del. Aug. 9, 2023), ECF No. 115 (Aug. 10, 2023) (Transcript). The district court treated that passage as a definition furnishing the governing construction of a “branched alkyl” and two related claim terms. Claim Construction Order at 1– 2, Alnylam Pharmaceuticals, Inc. v. Moderna, Inc., No. 22- cv-335-CFC (D. Del. Aug. 21, 2023), ECF No. 125 (Order); see Transcript, at 144:7–147:8. The parties stipulated that Moderna did not infringe the asserted patent claims under

ALNYLAM PHARMACEUTICALS, INC. v. MODERNA, INC. 3

that claim construction, because Moderna’s product does not meet the “branched alkyl” requirement of a carbon atom bound to at least three other carbons, and the district court entered final judgment accordingly. J.A. 5665–71; J.A. 1–2.

Alnylam appeals. We conclude that Alnylam acted as lexicographer in its requirement of a carbon bound to at least three other carbons “[u]nless otherwise specified” and that Alnylam did not otherwise specify for purposes of the asserted claims. We therefore affirm.

I

A

The asserted patents address “biodegradable lipids and . . . their use for the delivery of active agents such as nucleic acids.” ’933 patent, col. 1, lines 17–19. 1 The specification states that certain types of nucleic acids can be used to reduce intracellular levels of specific proteins through RNA interference and that such reductions may have broad therapeutic applications. Id., col. 1, lines 23–33. But nucleic acids themselves are “susceptib[le] to nuclease digestion in plasma” and have “limited ability to gain access to the intracellular compartment.” Id., col. 1, lines 37–42. Accordingly , the specification states, there is a need for lipid nanoparticles that can protect the nucleic acid from degradation while in transit, deliver the nucleic acid into the cell, and then degrade for clearance from the body with minimal toxic effects. Id., col. 1, lines 47–57; id., col. 2, lines 2–6.

The specification explains that lipid nanoparticles used to deliver nucleic acids can be formed from cationic lipids,

1 Neither party has identified any difference in the two patents’ specifications that is material to the issue on appeal. Accordingly, though we discuss both patents, we cite only to the ’933 specification.

4 ALNYLAM PHARMACEUTICALS, INC. v. MODERNA, INC.

along with other lipid components not relevant here. Id., col. 1, lines 42–46; see also J.A. 4433. Cationic lipids generally include three distinct domains: a “head group,” a linker (referred to as a “central moiety” in the asserted patents ), and hydrophobic tails. J.A. 4433. One example2 of a cationic lipid from the specification is shown below, with annotations that illustrate how the claim terms map onto the molecule:

Alnylam Opening Br. at 12; ’933 patent, col. 34, lines 32– 42. In this example, each of the two hydrophobic tails is made up of an alkyl group R12, a biodegradable group M1, and an alkenyl group R13. The carbon atoms immediately next to a M1 biodegradable group are located at the “alpha position” relative to that biodegradable group. The claim- construction dispute on appeal centers around the alpha- position carbon within R13. Specifically, the dispute concerns the degree of “branching” at that position that is

2 The parties agree that the depicted compound falls outside the asserted claims for an unrelated reason—the carbon-carbon double bond in the R13 group that makes it an alkenyl group rather than an alkyl group. See Alnylam Opening Br. at 12 n.6; Moderna Response Br. at 61; Alnylam Reply Br. at 29, 39. We use the figure simply for explanatory purposes.

ALNYLAM PHARMACEUTICALS, INC. v. MODERNA, INC. 5

required by the claims: whether the alpha-position carbon must be bound to at least three other carbon atoms (in which case it must be a “tertiary” or “quaternary” carbon) or whether it need only be bound to at least two other carbon atoms (in which case it can also be a “secondary” carbon ).

J.A. 5012.

Representative claim 18 of the ’933 patent states as follows , with emphases on the claim terms at issue:

A cationic lipid comprising a primary group and two biodegradable hydrophobic tails, wherein the primary group comprises (i) a head group that optionally comprises a primary, secondary, or tertiary amine, and (ii) a central moiety to which the head group and the two biodegradable hydrophobic tails are directly bonded; the central moiety is a central carbon or nitrogen atom; each biodegradable hydrophobic tail independently has the formula -(hydrophobic chain)-(biodegradable group)-(hydrophobic chain), wherein the biodegradable group is —OC(O)— or —C(O)O—; for at least one biodegradable hydrophobic tail, the terminal hydrophobic chain in the biodegradable hydrophobic tail is a branched alkyl, where the branching occurs at the α-position relative to the biodegradable group and the biodegradable hydrophobic tail has the formula —R12-M1-R13, where R12 6 ALNYLAM PHARMACEUTICALS, INC. v. MODERNA, INC.

is a C4-C14 alkylene or C4-C14 alkenylene, M1 is the biodegradable group, R13 is a branched C10-C20 alkyl, and the total carbon atom content of the tail —R12-M1-R13 is 21 to 26; in at least one hydrophobic tail, the biodegradable group is separated from a terminus of the hydrophobic tail by from 6 to 12 carbon atoms; and the lipid has a pKa in the range of about 4 to about 11 and a logP of at least 10.1.

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Alnylam Pharmaceuticals, Inc. v. Moderna, Inc., 138 F.4th 1326 (Fed. Cir. 2025).

138 F.4th 1326 (Alnylam Pharmaceuticals, Inc. v. Moderna, Inc.) — published by Counsel Stack Legal Research, free access to 12M+ legal documents.

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