Airtex Corporation, and Cross-Appellee v. Shelley Radiant Ceiling Company, and Cross-Appellant

536 F.2d 145
CourtCourt of Appeals for the Seventh Circuit
DecidedMay 27, 1976
Docket75-1643, 75-1644
StatusPublished
Cited by61 cases

This text of 536 F.2d 145 (Airtex Corporation, and Cross-Appellee v. Shelley Radiant Ceiling Company, and Cross-Appellant) is published on Counsel Stack Legal Research, covering Court of Appeals for the Seventh Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Airtex Corporation, and Cross-Appellee v. Shelley Radiant Ceiling Company, and Cross-Appellant, 536 F.2d 145 (7th Cir. 1976).

Opinion

CASTLE, Senior Circuit Judge.

Plaintiff Airtex Corporation [hereinafter “Airtex”], owner of U.S. Patent No. 3,698,-475 relating to radiant heating and cooling panels, appeals from the judgment of the district court holding the patent invalid. Plaintiff also appeals the district court’s award of expenses under Fed.R.Civ.P. 37 to defendant Shelley Radiant Ceiling Company [hereinafter “Shelley”] for plaintiff’s failure to answer certain of defendant’s interrogatories. Defendant cross-appeals the district court’s refusal to award full attorney fees under 35 U.S.C. § 285 and the district court’s holding that plaintiff was not guilty of unfair competition in sending notices of infringement to several of defendant’s customers.

I.

The parties are competing manufacturers of radiant heating and cooling ceiling panels. Each ceiling panel consists of copper tubing bent into a serpentine shape and metallurgically bonded by soldering to the unexposed side of a thin flat aluminum sheet. Several panels are fitted together and installed as a ceiling in a room with the copper tubing interconnecting to form an integrated network. By circulating heated or cooled water through the copper tubing, the room in which the panels are installed can be either heated or cooled, respectively, by means of radiant energy.

Heating and cooling through radiant energy is accomplished by the transfer of energy from warmer objects to cooler objects. When used to cool a room, cooled water is circulated through the copper tubing of the panels. The water cools the tubing and in turn the aluminum panels to *147 which the tubing is attached. The cooled aluminum panels in turn absorb the radiant energy, i. e. the warmth, from objects in the room. Conversely, when used to heat a room, heated water is circulated through the tubing which in turn warms the aluminum sheet. The warmth from the aluminum is then radiated into the room and transferred to less warm objects.

The concept of radiant heating and cooling predated the creation of the patented panel involved in this appeal. Long before copper tubing was metallurgically bonded to aluminum sheets, it was mechanically attached by way of metal clips or snaps. The capacity of these standard “snap-on” panels to cool a room was, however, quite limited. Because the mechanical bond between the tubing and the aluminum sheet was not sufficiently uniform and strong enough, energy was lost due to the uneven contact between the tubing and aluminum. This insufficient contact did not harm the panel’s capacity to heat since the problem could be overcome by simply increasing the temperature of the water circulated through the tubing. However, when used to cool, the answer to the problem was not as simple; the temperature of the water could not be further lowered to compensate since once the temperature dipped below the dew point of the air around the panel, condensation would occur and the panels would drip. Thus, the “snap-on” panel’s commercial marketability was hindered by its limited cooling capacity.

Airtex manufactured and marketed these standards “snap-on” panels pursuant to the Baran patent (U.S. Patent No. 2,818,235) which it had previously acquired. Airtex, recognizing the limited marketability of the standard “snap-on” panel, desired to market a better panel the cooling capacity of which would be as sufficient as the heating capacity of the standard panels.

Beginning in the mid-1950’s, Airtex sought to develop a “high performance” panel, i. e. a panel that would overcome this cooling limitation. 1 To achieve this goal, Airtex immediately realized that the tubing and sheet would have to be joined in a manner that would achieve the greatest possible uniform contact between them. In its search for a high performance panel, Airtex solicited the aid of, among others, Edward G. Beck, Jr., an engineer employed by the Stolle Corporation, and the Kawneer Corporation, manufacturer of standard “snap-on” panels for Airtex.

During 1961 and 1962, upon the request of Airtex, Beck developed and produced sample panels comprised of two aluminum sheets joined together with the water passages integrally formed in one sheet. Despite satisfactory performance tests, this project was abandoned by Airtex when corrosion problems occurred in the water passages of the panels. Beck continued, however, to experiment in developing a high performance panel that would overcome the corrosion problem.

Meanwhile, some time in 1960 or 1961, Airtex turned to Kawneer Corporation for assistance in the attainment of its quest for a high performance panel. At that time Kawneer was a manufacturer of standard “snap-on” panels for Airtex. Airtex requested Kawneer to develop a high performance tube-on-sheet radiant panel. Over the period encompassing the years 1961 to 1964, Kawneer developed a high performance panel in which copper tubing was adhesively secured to an aluminum sheet by an epoxy resin. These resin-bond panels performed satisfactorily in heating and cooling tests. Airtex found the panel to be feasible but nevertheless hesitated to commit itself and accept these panels as the answer to its search.

Contemporaneous with the developments at Kawneer, Beck pursued his work toward development of a high performance panel using a metallurgical bond to join the two *148 components of the panels. To avoid the corrosion problem encountered by another in “all-aluminum” tube-on-sheet panels, Beck substituted copper tubing for the aluminum tubing. Encountering his own problems in soldering the two metals together, Beck experimented with various thicknesses of aluminum and copper tubing, types of flux, solder compositions, and alloy-plated aluminum sheets. Finally, some time between late 1964 and the middle of 1965, Beck reduced to practice a high performance tube-on-sheet radiant panel composed of copper tubing soldered to a sheet of aluminum.

Three separate patents in connection with this panel were issued to Beck: one for the process, one for the apparatus, and one for the product itself. 2 Of these three, only the product patent is in suit and before us on appeal. The Beck product patent is entitled “Flat Sheet of Metal Having an Elongated Member Secured Thereto” and describes a radiant panel composed of the following preferred embodiments: a flat sheet of aluminum of a thickness of 0.040 of an inch and copper tubing having an 0.50 of an inch inside diameter and a wall thickness of 0.028 of an inch. The solder used in joining these two elements is described as consisting of a composition of 91 percent tin and 9 percent zinc using a flux under the trade-name ALCOA No. 62. The patent states that the assembled panel “will possess” an “excellent joint bond” from the mechanical standpoint and the heat transfer standpoint. That patent further states that the aluminum sheet will retain its high degree of flatness without distortion.

The Beck patent, therefore, attempts to cover not only a functional relationship of parts but also an esthetic aspect since a flat appearance is essential for commercial acceptance of the panels for use as a ceiling.

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Bluebook (online)
536 F.2d 145, Counsel Stack Legal Research, https://law.counselstack.com/opinion/airtex-corporation-and-cross-appellee-v-shelley-radiant-ceiling-company-ca7-1976.