Airprep Technology, Inc. v. United States

39 Cont. Cas. Fed. 76,634, 30 Fed. Cl. 488, 1994 U.S. Claims LEXIS 41, 1994 WL 66846
CourtUnited States Court of Federal Claims
DecidedFebruary 28, 1994
DocketNo. 90-459C
StatusPublished
Cited by2 cases

This text of 39 Cont. Cas. Fed. 76,634 (Airprep Technology, Inc. v. United States) is published on Counsel Stack Legal Research, covering United States Court of Federal Claims primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Airprep Technology, Inc. v. United States, 39 Cont. Cas. Fed. 76,634, 30 Fed. Cl. 488, 1994 U.S. Claims LEXIS 41, 1994 WL 66846 (uscfc 1994).

Opinion

OPINION

BRUGGINK, Judge.

This action is before the court pursuant to the Contract Disputes Act of 1978, 41 U.S.C. §§ 601-613 (1988). Plaintiffs petition asks the court to overturn a default termination and to award plaintiff the contract balance. Trial was held October 25-28, 1993. For the reasons set forth below, the court concludes that default termination was improper and that plaintiff is entitled to recover part of the damages sought.

BACKGROUND

During the time of the contract at issue, the Department of Energy, Morgantown Energy Technology Center (“METC”), located in West Virginia, was in the midst of a large project known as the Fundamental Fluidization Research Program (“FFRP”). The nature of that research is not relevant to this suit. As part of that project, METC anticipated the need for a fabric filter particle collection system, commonly called a “bag-house.” A baghouse is a device that is designed to extract pollutants from an air stream, but in a dry atmosphere. These devices typically are placed at the exhaust end of a gas stream as a form of pollution control. The exhaust stream in question was to be pressurized and hot.

Specifications for a baghouse were prepared by EG & G, a private engineering consulting firm that acted “of counsel” to METC and prepared part of the solicitation for the baghouse. Airprep Technology, Inc., (“Airprep”) responded with a technical and price proposal. METC considered the Air-prep proposal to be the only one of approximately half a dozen submissions that was technically responsive, although it was priced substantially above what METC was initially prepared to pay. More money was obtained, and a contract was signed between the parties on September 30,1987, for the lump sum of $135,650.

Robert Mellen is President of Airprep, a small family-held corporation. He is not trained as an engineer, but he has extensive experience with building baghouses. His company has built over 200 of them. The one sought by METC was average in size and complexity compared to others the company has built. According to Mellen, the specifications told him all he typically needs to know to design and build a baghouse. He was provided with the temperature of the gas, the volume of the gas stream, the type of particulate, the location of the baghouse in the system, and the pressure — positive or negative — under which the baghouse would operate. Positive pressure means the gas stream is being pushed into the baghouse by an “upstream” external force. Negative pressure draws gas through the baghouse from a “downstream” external force.

Mellen was the first witness to explain the operation of a baghouse, and his explanation was fundamentally unchallenged throughout the trial. The type of baghouse that Mellen designed for METC operates on basic principles of gravity and inertia to filter out the various pollutants that are present in the gas stream as particles. To convey these particles to the baghouse, the system must accelerate them. Otherwise, gravity would keep them from remaining suspended. The heavi[490]*490er the particle, the greater the required acceleration. The exhaust gas stream therefore must be maintained at a sufficient velocity to ensure that the particulate reaches the baghouse.

The shell of the baghouse designed for this job was, roughly, a sheet metal box approximately eleven feet by eleven feet, made of 12 gauge steel sheets welded together. No struts or braces were built into the cube itself. The cube was large enough to accommodate 256 ten foot long filter bags mounted at the top in a metal grid. Wire cages provided a support to keep the bags from collapsing. A venturi at the top of each bag collected the clean air passing through the filter. The clean air entered an upper chamber, and from there the exhaust then exited into the atmosphere through a three-by-five foot opening.

Once inside the baghouse, the velocity of the gas would diminish dramatically, and, according to Mellen, pressure would drop as well.1 The reason for this drop is that pressure is a function of the space available, as well as the velocity and volume of the gas. In a static environment, i.e., one in which no additional gas is entering, more space is available for a given volume of gas, and, accordingly, the pressure is lower. Even more relevant according to Mellen, however, is that the system is not static. Under normal operating conditions the gas would continue to move through the baghouse toward the three-by-five-foot opening at the top. Because the exit is larger than the entrance, pressure would not build up for the same reason that a balloon with a hole in it larger than the opening will not inflate.

Mellen went on to explain that, because the velocity of the gas stream would drop dramatically as it entered the larger space, the heavy particulate would tend to drop out. The velocity would no longer be sufficient to overcome the effect of gravity. Particulate would drop to the bottom of the chamber, which consisted primarily of four pieces of triangular sheet metal forming a downward pointing pyramid. At the bottom of the pyramid was a rotating knife-gate that would open periodically to release accumulated particulate. It would open in such a way, not unlike a revolving door, that pressure did not escape.

Lighter particulate would, however, remain suspended. The filter media enclosing the wire cages would trap these pollutants when the exhaust crossed them in its search for the exit. To keep the bags from clogging and thereby blocking the ability of clean air to exit, the baghouse design provided a mechanism to generate periodic puffs of counter-pressure against the clean side of the filter bags. This sudden pulse of air would knock accumulated clumps of particulate off the bags. Because the particles would have a tendency to group together, they would then be heavy enough to fall to the bottom of the pyramid where they periodically could be removed through the knife gate.

Mellen expected the pressure within the main chamber of the METC baghouse to be approximately .2 pounds per square inch (“psi”)2 during normal operating conditions, regardless of whether incoming pressure was .6 or 1.6 psi, the range set by the specifications. The absolute highest pressure inside would be .6 psi. In order to meet the requirement of section 4.4.1 with regard to the ability of the baghouse to tolerate explosive conditions, Mellen elected the option of putting in two blowout doors. These were adjustable, but Mellen set them to blow out at a [491]*491pressure of approximately .8 psi.3 Under Mellen’s construction, therefore, the sidewalls would have to be able to contain an explosion or pressure buildup of up to .8 psi.

Mellen did not design the baghouse based on any sophisticated engineering calculations of what the internal pressure would be. The court was left with the impression after his direct and rebuttal testimony that the design was virtually completely controlled by the number of filter bags necessary to handle the volume of incoming gas. The higher the volume, the larger the number of bags, based solely on a ratio of approximately four cubic feet of gas to one square foot of fabric surface. In addition, Mellen made certain that the bottoms of the bags were not directly in the stream of the incoming gas.4

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39 Cont. Cas. Fed. 76,634, 30 Fed. Cl. 488, 1994 U.S. Claims LEXIS 41, 1994 WL 66846, Counsel Stack Legal Research, https://law.counselstack.com/opinion/airprep-technology-inc-v-united-states-uscfc-1994.