White v. Ford Motor Co.

500 F.3d 963, 2007 U.S. App. LEXIS 20724, 2007 WL 2445952
CourtCourt of Appeals for the Ninth Circuit
DecidedAugust 30, 2007
Docket05-15655
StatusPublished
Cited by23 cases

This text of 500 F.3d 963 (White v. Ford Motor Co.) is published on Counsel Stack Legal Research, covering Court of Appeals for the Ninth Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
White v. Ford Motor Co., 500 F.3d 963, 2007 U.S. App. LEXIS 20724, 2007 WL 2445952 (9th Cir. 2007).

Opinion

FISHER, Circuit Judge:

This product liability case arises from the death of three-year-old Walter White, the son of plaintiffs Ginny and Jimmie White, who was killed when Mr. White’s parked Ford F-350 pickup truck rolled over him in the family’s driveway. The case is before us for the second time following a remand for a new trial on punitive damages. See White v. Ford Motor Co., 312 F.3d 998 (9th Cir.2002) (“White J”) (affirming the first jury’s award of $2,305,435 in compensatory damages but reversing as to punitive damages). Defendant Ford Motor Company appeals the district court’s decision that a second jury’s award of $52 million in punitive damages on remand did not violate the Due Process Clause of the Fourteenth Amendment. In addition, Ford argues that during the retrial, the district court committed multiple reversible errors in its pretrial and other jury instructions and evidentiary rulings. In light of the Supreme Court’s intervening decision in Philip Morris USA v. Williams, — U.S. -, 127 S.Ct. 1057, 166 L.Ed.2d 940 (2007), we reverse and remand for a new trial on punitive damages.

*967 I. Background

A. The Defective Product

In 1991, Ford began to produce model year 1992 F-series pickup trucks using a self-adjusting parking brake designed and manufactured in the 1980s by the Orscheln Company. Although conventional brakes employ a cable that becomes loose over time and therefore must be adjusted periodically to maintain tension, Orscheln’s self-adjusting brake kept the cable tight, even as the vehicle aged. The brake used a self-adjusting ratchet wheel and a “pawl,” which is a “hinged or pivoted finger that sticks into a tooth of the ratchet wheel.” White I, 312 F.3d at 1002-03. A driver would engage the brake by depressing the pedal, setting the mechanism in gear until the pawl tooth fit in between two of the ratchet teeth.

By 1990, Ford had preproduction reports of potential problems with the Or-scheln brake, and by the time the F-series trucks were in production, the reports had increased. For example, some customers reported that sometimes the parking brake did not engage and instead pressed freely down to the floor, while other customers reported that their trucks rolled despite the parking brake being engaged. Id. at 1003.

Ford told Orscheln to identify and fix the problem, and in the fall of 1992, the company assigned Timothy Rakowiez, a young Ford engineer, to assist in the investigation. By November 1992, Ford and Orscheln discovered that sometimes the pawl tooth would skip over the tops of the ratchet wheel teeth instead of engaging in one of the gaps. Ford called this the “skip-through-on-apply” or “skip out” problem. Id. In February 1993, Orscheln testing showed that if the pawl tooth engaged a ratchet tooth at its tip, rather than firmly engaging between the two teeth, the driver would feel resistance when pressing the brake pedal even though the pawl tooth was in fact resting on a ratchet tooth tip. Testing also showed that an outside force on the vehicle could disturb the equilibrium and cause the brake to disengage, allowing the vehicle to roll. Ford referred to the tip-on-tip condition as “spontaneous disengagement,” id. at 1007, or self-release, and the corresponding effect on the vehicle as “rollaway,” id. at 1003.

Rakowiez included Orscheln’s test results in a February 22, 1993 draft paper to Ford’s Critical Product Problem Review Group (CPPRG), a committee whose job was to assist with Ford’s investigation of potential safety problems. In the paper, titled “F-Series Parking Brake Control Self Releasing Field Campaign and Owner Notification Paper,” Rakowiez wrote that “the parking brake control will intermittently self release after pedal apply causing a decrease in pressure to the rear brakes.” 1 Rakowiez defined the “root cause of the concern” as a “load carrying, ratchet tooth tip on tip condition,” and referring to tests three days earlier, wrote that “[t]he condition has been duplicated during parking brake hill hold testing on February 19, 1993 at the supplier facility using a part removed from a problem vehicle.” 2 Rakowiez wrote that a customer with a brake assembly affected with this condition “would experience the following affects [sic]”:

*968 a. the parking brake pedal apply would feel normal.
b. the customer will leave the vehicle and in an arbitrary amount of time, the parking brake control will self release. A popping noise will be heard if the customer is within hearing distance. The parking brake pedal will remain in approximately the same position it was applied to.
c. If the vehicle is on an incline, the vehicle will potentially roll down the incline (emphasis added).

Rakowicz believed that the tip-on-tip condition warranted a recall. At retrial, he testified that he was personally aware of 22 reported rollaways when he wrote his report. 3 However, more senior engineers at Ford disagreed with Rakowiez’s draft and required him to tone it down, concluding instead that the Orscheln test was not valid. Id. Thus, the CPPRG did not then or ever refer the matter to Ford’s Field Campaign Review Committee (FCRC), which made recall decisions. At the same time, Ford management worried about a recall and its potential cost. At a February 23, 1993 meeting of Ford and Orscheln personnel, a senior Ford engineer lamented that “this problem may cause serious financial ramifications for both companies with warrant recall.” A March 30, 1993 memo similarly referred to a full recall as the “worst case scenario.” The ultimate cost to recall 875,000 manual transmission vehicles was approximately $22 million.

in March 1993, Orscheln proposed a solution for the skip out problem. The fix was a small plastic wedge, costing 15 cents to manufacture, which could be installed over the pawl to make sure it pressed down between the teeth instead of skipping over them. However, the wedge also disabled the self-adjusting feature of the brake and increased Ford’s cost. Id. at 1003-04.

Meanwhile, the evidence of problems with the F-series parking brake increased, and in the same month (March 1993), the National Highway Traffic Safety Administration (NHTSA) became involved in the investigation, having received reports of rollaways. In May 1993, Ford disclosed to NHTSA 65 reports of either skip-through or rollaway. The agency requested additional information in September 1993, including complaints, testing documents and accident reports, which Ford provided in February 1994. 4 In addition, the agency collected and inspected 10 parking brake assemblies from complainants, bench tested five of these assemblies and tested three of them on a complaint vehicle.

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Bluebook (online)
500 F.3d 963, 2007 U.S. App. LEXIS 20724, 2007 WL 2445952, Counsel Stack Legal Research, https://law.counselstack.com/opinion/white-v-ford-motor-co-ca9-2007.