VLT CORP. v. Unitrode Corp.

130 F. Supp. 2d 178, 2001 U.S. Dist. LEXIS 996, 2001 WL 87726
District Court, D. Massachusetts·Decided January 24, 2001·No. 1:98-cv-11152·Published·Cited by 6 cases

Opinion

MEMORANDUM AND ORDER

SARIS, District Judge.

Plaintiffs VLT Corporation and Vicor Corporation (collectively “Vicor”) bring this patent infringement action against Unitrode Corporation (“Unitrode”) claiming that Unitrode designed and marketed integrated circuits for use in power supply converters which literally infringe Claims 1 and 5 of U.S. Patent No. Re. 36,098 (“the ’098 Patent”).

Plaintiffs move for partial summary judgment on the grounds that Unitrode has directly infringed the ’098 Patent, that it induced four non-parties to infringe the patent, and that the patent is valid. Uni-trode has also moved for summary judgment on the grounds that the patent is anticipated by prior art pursuant to 35 U.S.C. § 102; that it failed to disclose the best mode contemplated by the inventor for practicing his invention; that it is indefinite; and that there is no evidence that Unitrode’s actions resulted in any direct patent infringement by any third parties.

After hearing, the Court ALLOWS Vi-cor’s motion for summary judgment on its claim of direct infringement, but DENIES its motion on validity because there is disputed evidence concerning the claim of obviousness. The Court DENIES Uni-trode’s motions for summary judgment.

BACKGROUND

The facts that follow are undisputed by the parties, unless otherwise noted:

A. Single ended forward converter technology

The technology at issue is a design for electrical power converters. Power converters function to convert electricity from one voltage to another. The utility of these devices is increasingly evident in many aspects. For example, power converter devices are used to drive personal computers or recharge mobile phone batteries with the electricity from an ordinary household wall plug. A brief review of the relevant electrical power converter technology is necessary to address the competing arguments.

The ’098 Patent deals with an improvement on a class of power converters called *181 single-ended forward converters. Figure 1 below, culled from the ’098 Patent, illustrates a simplified structure of the single-ended forward converter:

[[Image here]]

The central element is a transformer 11, which has primary and secondary windings surrounding a magnetic core. When the switch 10 is closed, current travels'from the terminals of the power source that is to be converted (represented by the small circles at the left of Fig. 1) through the primary winding. As current flows through the primary winding, magnetic “flux” builds up in the transformer’s magnetic core. At the same time, a current is induced in the secondary winding which travels to the device to be powered. Whether the current and voltage in the secondary winding are higher than those of the primary winding depends on the ratio of turns between the primary and secondary winding. That is, if the secondary winding has one-half the turns of the primary winding, the resulting voltage will be one-half of the voltage from the original power source.

There is, however, a significant operational limitation on converters of this type. As current flows through the converter, the magnetic flux accumulating in the transformer core will begin to reach a potentially destructive point of “saturation.” At some point prior to saturation, the switch 10 must be opened for a period — thus stopping the flow of current — to allow the accumulated flux to reduce. After the flux has reduced, the switch can again be closed to start a new conversion cycle. This process is called “resetting” the transformer core.

The necessity of resetting the core introduces a significant inefficiency into the converter since, during periods of core reset, no power transfer is occurring. In fact, some core reset techniques require the reset intervals to be as long, or longer, than the power transfer intervals. Other techniques cause the magnetic energy associated with flux to be dissipated as heat, rather than to be conserved as useful energy. In addition to being inefficient, the generation of heat is problematic because it requires the converter to be large and bulky to avoid damage to the converter’s components resulting from extreme temperatures. This creates an impediment to the goal of miniaturizing the technology.

B. The Vinciarelli invention and the prior art

Dr. Patrizio Vinciarelli (“Vinciarelli”), the president and chairman of Vicor Corporation, devised a solution to the inefficiencies of the single-ended forward converter by creating a core reset technique that increases power transfer intervals and minimizes energy dissipation. Vinciarelli filed his initial patent application for the invention on February 4, 1982. Based on the this application, the United States Patent and Trademark Office (“PTO”) issued U.S. Patent No. 4,441,146 (“the ’146 Pat *182 ent”). In 1995 Vinciarelli resubmitted the patent to the PTO in a “reissue” proceeding pursuant to 35 U.S.C. § 251. From that proceeding the PTO issued the ’098 Patent, three claims of which are the subject of this suit.

A simple form of the Vinciarelli invention is represented below as Figure 4a from the ’098 Patent:

[[Image here]]

The figure incorporates the elements of the single ended forward converter and adds three new elements. One is a capacitor 20, an energy storing device. The second is an additional switch 21, which is •“in series” with the capacitor. The third new element, represented simply by a box, is the “control” consisting of a circuit 22 that dictates when the new switch 21 is opened and closed.

During operation, switch 10 (the “primary switch”) is closed to initiate the energy conversion cycle. As energy is transferred between the primary and secondary windings, the new switch 21 (the “auxiliary” or “reset” switch) remains open, thereby disconnecting the capacitor from the transformer. When it is time to initiate core reset, the primary switch is opened and the auxiliary switch is closed. The reset process itself takes place in two phases. During the first phase, magnetic flux that has built up during the energy conversion process flows out of the transformer into the capacitor, reducing the

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VLT CORP. v. Unitrode Corp., 130 F. Supp. 2d 178, 2001 U.S. Dist. LEXIS 996, 2001 WL 87726 (D. Mass. 2001).

130 F. Supp. 2d 178 (VLT CORP. v. Unitrode Corp.) — published by Counsel Stack Legal Research, free access to 12M+ legal documents.

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