Varco, L.P. v. Pason Systems USA Corp.

436 F.3d 1368, 77 U.S.P.Q. 2d (BNA) 1948, 2006 U.S. App. LEXIS 2416, 2006 WL 229926
CourtCourt of Appeals for the Federal Circuit
DecidedFebruary 1, 2006
Docket2005-1136
StatusPublished
Cited by16 cases

This text of 436 F.3d 1368 (Varco, L.P. v. Pason Systems USA Corp.) is published on Counsel Stack Legal Research, covering Court of Appeals for the Federal Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Varco, L.P. v. Pason Systems USA Corp., 436 F.3d 1368, 77 U.S.P.Q. 2d (BNA) 1948, 2006 U.S. App. LEXIS 2416, 2006 WL 229926 (Fed. Cir. 2006).

Opinion

RADER, Circuit Judge.

Vareo, L.P. (Vareo) owns U.S. Patent No. 5,474,142 (the T42 patent), which claims an automatic drilling system 1 that controls the release of a drill string in response to a combination of four parameters (e.g., bit weight, drilling fluid pressure, drill string torque, and drill string RPM). T42 patent, col. 1, 11. 4-10. On December 22, 2003, Wildcat Services, L.P. (Wildcat), Varco’s predecessor in interest, sued Pason Systems USA Corp. (Pason) in the United States District Court for the District of Colorado for infringement of claims 1, 9, 11, and 14 of the 142 patent and moved for a preliminary injunction. 2 Vareo, L.P. v. Pason Sys. USA Corp., 03- *1370 M-2579, slip op. at 1-2 (D.Col.2004) (Preliminary Injunction Order).

Before the district court ruled on Var-co’s preliminary injunction motion, however, the United States Patent and Trademark Office ordered reexamination of claims 1 and 11 of the 142 patent. Id., slip op. at 2. Vareo and Pason thereafter agreed to proceed on claim 14 alone. Id. After a hearing, the district court concluded that Vareo did not show a likelihood of success as to infringement of two steps in claim 14. Id., slip op. at 14-15. Because the district court erred in construing claim 14 as being limited to selecting signals by a two step manual process and as being limited to relaying by pneumatically operated valves, this court vacates and remands.

I.

The 142 patent claims methods and apparatuses for automatically regulating the release of a drill string on a drilling rig. 142 patent, col. 24, 1. 37-col. 28, 1. 56. Figure 1 presents an example of the claimed invention. In that Figure, the drilling rig includes a drill bit 23 driven by a mud motor 85 at the end of a suspended drill string 21:

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Automatic regulation in the 142 patent generally refers to automatically controlling the rate at which the drill bit 23 penetrates into a formation, also known as the rate of penetration (ROP). As shown in Figure 1, the invention regulates the ROP with a brake 32, which eontrollably releases cable 28 which carries the drill string 21. Ideally, the drill rig maintains the ROP at an optimal rate to penetrate through a given formation as quickly as possible while remaining within the tolerances of the drilling rig. Preliminary Injunction Order, slip op. at 3; see also T42 patent, col. 4,11. 15-18. However, in practice, the ROP fluctuates based on a number of factors. Thus, drilling systems are designed to be adjustable to keep the ROP as close as possible to the optimal rate. Preliminary Injunction Order, slip op. at 3.

Vareo asserts that it first developed an automatic drilling system that uses multiple parameters to regulate the release of the drill string. Prior art drillers allegedly used weight on bit (WOB) as the sole parameter. The T42 patent, in fact, claims methods and apparatuses that use multiple parameters to regulate the release of the drill string. See 142 patent, col. 24,11. 37-58 (claim 1); col. 26,1. 32-col. 27, 1. 3 (claim 9); col. 27, 11. 45-56 (claim 11); col. 28,11. 23-38 (claim 14). In regard to claim 14, the sole claim presently at issue, the parties dispute the meaning of two terms:

14. A method for automatically regulating the release of the drill string of a drilling rig drill, comprising the steps of: measuring drilling fluid pressure and bit weight;
producing a first signal in response to changes in drilling fluid pressure, said first signal representing the changes in drilling fluid pressure;
producing a second signal in response to changes in bit weight, said second signal representing the changes in bit weight; selecting any one of said first signal, said second signal, and both said first and said second signals to control the release of said drill string; and *1371 relaying said selected signal or signals to a drill string controller which regulates the release said drill string in response to said selected signal or signals.

’142 patent, col. 28, 11. 34-38 (emphasis added).

The district court construed the selecting step as:

[A] process involving two manual adjustments to an automatic drilling device: the operator’s manually switching on or off the valve selectors corresponding to those regulators chosen to control the drilling, and setting optimal levels of fluid pressure and bit weight.

Preliminary Injunction Order, slip op. at 11. The district court arrived at this definition based, in part, on the specification’s disclosure of an automatic driller 33 with regulators 200-203 that receive drilling signals developed by sensors 34-37. ’142 patent, col. 7, 11. 16-23. The regulators 200-203 are connected to valves 236-239, respectively, to output a pneumatic control signal to air motor 204 which in turn controls brake 32. ’142 patent, col. 7,11. 27-31. In the preferred embodiment, valve selectors 232-235 control the regulators 200-203 that actually control the drilling operation. ’142 patent, col. 7,11. 49-50. In other words, the valve selectors 232-235 switch on or off such that a desired group of parameters corresponding to regulators 200-203 perform the automatic control on the automatic drilling system. The district court interpreted the specification to require manual operation of valve selectors 232-235. Accordingly, the district court limited “selecting” in claim 14 to manual operation of valve selectors by a drilling rig operator. Preliminary Injunction Order, slip op. at 7-8,11.

The district court also relied on a portion of the specification that “describes a manual calibration process that must be performed to set each regulator to deliver a selected amount of air pressure to maintain optimal drilling fluid pressure within the drill string.” Id., slip op. at 8 (citing ’142 patent, col. 8, 1. 62-col. 10, 1. 3; col. 12, 1. 11-col. 13, 1. 18). During this calibration process, a drilling rig operator manually adjusts a screw 214 to move a nozzle 216 relative to a flapper 213 in a given regulator. ’142 patent, col. 8, 1. 62-col. 9, 1. 4. Because the specification states that selected regulators 200-203 must be manually calibrated before use, the district court concluded the selecting step in claim 14 further requires manual calibration of the selected regulators 200-203 in addition to manual operation of the valve selectors 232-235.

Finally, the district court determined that, during prosecution, the applicant confirmed the selecting step encompasses only a process involving manual operation of valve selectors and manual calibration of selected regulators. Preliminary Injunction Order, slip op. at 8-11. Specifically, during prosecution, the Examiner rejected the pending claims under 35 U.S.C. § 112

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436 F.3d 1368, 77 U.S.P.Q. 2d (BNA) 1948, 2006 U.S. App. LEXIS 2416, 2006 WL 229926, Counsel Stack Legal Research, https://law.counselstack.com/opinion/varco-lp-v-pason-systems-usa-corp-cafc-2006.