Union Carbide Corp. v. Dow Chemical Co.

619 F. Supp. 1036, 229 U.S.P.Q. (BNA) 401, 1985 U.S. Dist. LEXIS 16911
CourtDistrict Court, D. Delaware
DecidedAugust 12, 1985
DocketCiv. A. 83-208 MMS
StatusPublished
Cited by27 cases

This text of 619 F. Supp. 1036 (Union Carbide Corp. v. Dow Chemical Co.) is published on Counsel Stack Legal Research, covering District Court, D. Delaware primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Union Carbide Corp. v. Dow Chemical Co., 619 F. Supp. 1036, 229 U.S.P.Q. (BNA) 401, 1985 U.S. Dist. LEXIS 16911 (D. Del. 1985).

Opinion

OPINION

MURRAY M. SCHWARTZ, Chief Judge.

On April 15, 1983, Union Carbide Corporation (“Carbide”) filed this action charging the Dow Chemical Company (“Dow”) with infringement of U.S. Reissue Letters Patent No. Re. 28,715 and No. Re. 29,118, both relating to the production of elastic polyurethane products. In its amended answer and counterclaim, Dow has denied infringement of the patents and has challenged their validity on several grounds, including fraud and double patenting. (Defendant’s Amended Answer and Counterclaims, Docket Item (“Dkt.”) 34). Presently before the Court are two motions brought by Dow in relatively close succession. The first, a Motion to Compel the Production of Documents, seeks discovery of 262 allegedly privileged communications which Dow argues were prepared in furtherance of Carbide’s fraud on the Patent Office or are otherwise non-privileged. The second, a Motion for Partial Summary Judgment, asserts the invalidity of Re. 28,715 on the basis of double patenting over Re. 29,118. For the reasons stated in this Opinion, Dow’s Motion to Compel will be granted in part and denied in part, and its Motion for Partial Summary Judgment will be denied.

I. The Patents and Their Procurement

The patents in question relate to the preparation of polyurethane 1 by reacting an isocyanate 2 with a polymer 3 polyol 4 composition. In over-simplified terms, the reactive hydrogen group of the polymer/polyol composition reacts with the -N = C=0 radical of the isocyanate, producing polyurethane. The invention provides a relatively simple means of introducing a high molecular-weight, film-forming polymer into the production of polyurethane, *1039 thereby yielding a product with improved properties.

For purposes of Dow’s motions, a critical aspect of the invention lies in the formation of the polymer/polyol composition by polymerizing an ethylenically unsaturated monomer 5 “in situ,” or within, a reactive polyol. (United States Patent No. Re. 29,-118, col. 5, lines 1-37 (Appendix to Dow’s Brief in Support of its Motion to Compel Production of Documents, Dkt. 36A at A382)). This in situ polymerization permits the inclusion . of a monomer which itself contains no reactive hydrogen groups but which will become reactive upon polymerization in a reactive solvent. (Id.). The use of solely non-reactive monomers in the production of polyurethane appears to have been a significant departure from the prior art. Since the properties of the resulting polyurethane vary with the nature of the monomers forming its base, the invention facilitated the manufacture of polyurethanes bearing novel and enhanced qualities.

Dr. Paul Stamberger, head of a small chemical company in Baltimore, Maryland, obtained two patents on this invention. He, in turn, granted an exclusive licensing agreement to Carbide, which now asserts its rights under the patents. Patent No. Re. 28,715 secures protection on the method of manufacturing the polymer/polyol compositions and on the compositions themselves. (Dkt. 36A at A362). Patent No. Re. 29,118 covers the method of using those compositions in the production of polyurethane, as well as the improved polyurethane product. (Dkt. 36A at A379). The reissue patents represent the culmination of a series of applications and amendments filed with the patent office in connection with the polymer/polyol concept. 6

*1041 The first of these applications was filed by Stamberger on November 28, 1961. Shortly before that date, Stamberger had met with a Carbide sales representative and displayed the results of some experiments he had performed at his laboratory in Baltimore. Carbide expressed interest in the research, but encouraged Stamber-ger to file a patent application before divulging further details of his work. Thus, Stamberger filed Application No. 155,467 (“Stamberger I”) entitled “Polyurethanes and Methods for Their Production.” The scope of this application is in dispute in this litigation. Dow contends that the application covered the production of polymer/po-lyols using reactive monomers only. Carbide, on the other hand, maintains that Stamberger I pertained to a generic invention for the manufacture of polymer/po-lyols using either reactive or non-reactive monomers.

Soon after Stamberger I was filed, Stam-berger met with Carbide officials to discuss his research further. On December 27, 1981, Stamberger and Dr. L. Newton, a Carbide executive, signed a letter agreement giving Carbide a one-month option to negotiate a license with Stamberger. (Dkt. 36A at A92-93). The agreement included a clause preserving Carbide’s “right to institute or prosecute patent interferences involving said patent application or any part thereof.” {Id. at A93).

Meanwhile, Carbide was apparently conducting its own experiments in the production of polyurethanes. Stamberger was put in contact with Dr. William Kuryla, a Carbide chemist working in Charleston, West Virginia, and the two scientists continued their research at their respective locations. Although the extent of the interdependence of their efforts is unclear, it is evident that Stamberger remained in frequent contact with Kuryla and other Carbide associates and that substantial data was exchanged between the two concerns. On February 28, 1962, Carbide and Stam-berger entered into a second agreement whereby Carbide obtained an option to acquire an exclusive license on Stamberger’s patent applications covering the manufacture of reactive polyols useful in the production of polyurethane plastics. (Appendix to Carbide’s Brief in Opposition to Motion to Compel, Dkt. 42A at CA479).

By August, 1962, an issue of inventor-ship had arisen concerning, as Carbide has termed it, an “improvement” made by Ku-ryla on Stamberger’s invention. (Carbide’s Brief, Dkt. 42 at 19; Fazio Deposition, Dkt. 42A at CA284-88). The parties to this litigation dispute both the substance of the Stamberger-Carbide conflict and the manner of its resolution. It is clear, however, that on February 6, 1963, Stamberger and Kuryla filed separate applications with the patent office (“PTO”) 7 to protect their respective developments. Application No. 256,531 (“Stamberger II”), entitled “Polyurethanes, Reactive Solutions and Methods for their Production,” was filed by Stam-berger as a continuation-in-part (“C.I.P.”) of Stamberger I. According to its specification, Stamberger II was broadly intended to teach “novel methods of forming polyurethanes which employ high molecular weight film-forming polymers in the polyurethane reaction.” (Stamberger II at 4, lines 25-27 (Supplemental Appendix of Carbide File Wrappers, Dkt. 58A, Exh. C)). The invention was considered to have two essential aspects — the formulation of a novel reactive solution and the reaction of that solution with an isocyanate to form novel polyurethanes. {Id. at 6, lines 11-14). The reactive solution was itself to contain two critical components:

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Bluebook (online)
619 F. Supp. 1036, 229 U.S.P.Q. (BNA) 401, 1985 U.S. Dist. LEXIS 16911, Counsel Stack Legal Research, https://law.counselstack.com/opinion/union-carbide-corp-v-dow-chemical-co-ded-1985.