Reading & Bates Construction Company v. Baker Energy Resources Corporation and Baker Marine Corporation

748 F.2d 645, 223 U.S.P.Q. (BNA) 1168, 1984 U.S. App. LEXIS 15229
CourtCourt of Appeals for the Federal Circuit
DecidedNovember 15, 1984
DocketAppeal 84-527
StatusPublished
Cited by19 cases

This text of 748 F.2d 645 (Reading & Bates Construction Company v. Baker Energy Resources Corporation and Baker Marine Corporation) is published on Counsel Stack Legal Research, covering Court of Appeals for the Federal Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Reading & Bates Construction Company v. Baker Energy Resources Corporation and Baker Marine Corporation, 748 F.2d 645, 223 U.S.P.Q. (BNA) 1168, 1984 U.S. App. LEXIS 15229 (Fed. Cir. 1984).

Opinion

RICH, Circuit Judge.

This appeal is from the September 8, 1983, judgment of the United States District Court for the Southern District of Texas, sitting without a jury, holding that U.S. patent No. 4,003,440 (’440) issued January 18,1977, on the invention of Martin D. Cherrington (Cherrington) and subsequently assigned to appellant Reading & Bates Construction Company for “Apparatus and Process for Drilling Underground Arcuate Paths Utilizing Directional Drill and Following Liner” was invalid under 35 U.S.C. § 103. We affirm.

Background

Reading & Bates Construction Company (Reading & Bates), a Texas Corporation in the pipeline construction business, which includes the placement of pipelines under rivers, sued Baker Energy Resources Corporation (Berco), also in the business of placing pipelines under rivers, for infringement of claim 10 of its '440 patent. Reading & Bates filed an amended complaint on November 19, 1983, expanding its allegations to include infringement of claims 1-6 and 10-13 of the ’440 patent, and also to name Baker Marine Corporation (Baker Marine) as a party defendant. The defendants (collectively hereinafter Baker) answered, denying infringement, and counterclaimed seeking a declaration that the ’440 patent was invalid, unenforceable and not infringed.

The patent in suit discloses and claims a method for installing pipelines under obstacles, such as rivers, by drilling a hole along an inverted arcuate path beneath the obstacle and then installing a pipeline in the previously drilled hole. The operation of the present invention in drilling along an inverted arcuate path is illustrated generally in Fig. 1 of the patent, reproduced below:

*647 [[Image here]]

An obstacle is illustrated by a river or water course 10 under which an arcuate ' hole is to be drilled along a desired path 18 (dashed line) from a first, or entry, position 12 on the surface of the ground on one side of the river 10 to a second, or completion, position 14 on the other side of the river. Initially, a pilot hole is drilled along path 18, by a directional drill 20. This directional drill consists of a mud motor and drill bit, (not shown) which is powered by a trailing drill string 22. The directional drill is referred to in the Jepsen format preamble to claim 6. A following liner 24, the claimed improvement in claim 6, extends from the entrance 12 of the drill hole to a position substantially behind the directional drill 20. Following liner 24 has a larger diameter than drill string 22 and fits cir-cumferentially around the drill string within the hole. A specialized drilling rig is utilized which advances the directional drill 20 and the following liner 24 independently of each other. Thus, the following liner 24 can either follow the directional drill 20 simultaneously or sequentially.

The district court in its fact issue “Conclusions” 18, 19 and 20 set forth its view of the critical claim limitations. It held that the claims had been limited during prosecution to a process requiring: 1) the drilling of an arcuate path, and 2) utilizing a following liner which imparts no directional guidance to the directional drill but, rather, only follows it. The district court concluded that the “novel feature” of the ’440 patent was “the iterative process— specifically, that the liner followed the drill pipe in sequence during the drilling process” which “prevents key seating, knifing and columnar failuref,] provides a return for cuttings and protects the integrity of the hole in soft formations.”

The district court opinion in its section entitled “Validity of the Patent” individually addressed the factual findings required by 85 U.S.C. § 103.

Most of Reading and Bates’ brief is directed to two of the district court’s findings of fact; (1) the relevant prior art, and (2) the scope of the prior art. In determining the claimed invention to have been obvious, the district court considered four prior art references which it found had not been disclosed to the Patent and Trademark Office (PTO) during prosecution. These references, which will be discussed seriatim, are: 1) The Smith brochure, 2) the Paone article, 3) the ’514 patent, and 4) the ’903 patent.

Relevant Prior Art

The Smith brochure is a one-page promotional brochure advertising the use of a conventional non-directional drill for drilling an inverted arcuate path under a river. Directional boring and control is achieved by bending the housing of the drill near the drill bit and advancing the drill head while maintaining the position of the bend.

The Paone article is an 86 page study entitled, “Horizontal Boring Technology: A State-of-the-Art Study,” which surveys conventional techniques for vertical drilling and the technology for controlled vertical drilling. The article also notes the poten *648 tial application of vertical drilling techniques to horizontal drilling.

U.S. patent No. 2,948,514 (’514) entitled “Rotating Earth Drilling Apparatus and Method” discloses the vertical drilling of a hole by alternately advancing a drill head and its surrounding casing. The function of the casing is to provide support for the sides of the drill hole in alluvial formations. 1

U.S. patent No. 3,878,903 (’903) entitled “Apparatus and Process for Drilling Underground Arcuate Paths,” issued to Cher-rington, the inventor named in the patent in suit, was pending in the PTO when the ’440 application was filed. The district court found the process disclosed in the ’903 patent “to constitute prior art in the preamble to claim 6 of the ’440 patent,” which is in Jepson format, and thus to be an admission that the ’903 patent was a prior art reference for purposes of 35 U.S.C. § 103. Fig. 3 of the ’903 patent, reproduced below, is representative:

[[Image here]]

It discloses drill string 48 having end 72 which attaches to the drill head casing 70. The drill is powered by drilling mud forced through the drill string 48. Drill head 70 has an angular bend 74 that can be varied up to 10° or more. The angular bend 74 controls the direction of the cutting portion 78 of drill bit 76. Cutting tip 78 has 3 rotors with a plurality of cutting teeth. Thus, the hole 82 dug by drill head 70 is curved along its length as a result of angular bend 74 in drill head casing 70.

The ability to control the angular direction of the drill path enables directional drilling to be used to drill nonvertical paths such as the inverted arcuate path claimed in the ’440 patent.

The ’903 patent is cross-referenced in the '440 specification to illustrate and teach an available directional drill device, and specifically, one upon which the invention of the ’440 patent is asserted to be an improvement.

Teachings of the Prior Art

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748 F.2d 645, 223 U.S.P.Q. (BNA) 1168, 1984 U.S. App. LEXIS 15229, Counsel Stack Legal Research, https://law.counselstack.com/opinion/reading-bates-construction-company-v-baker-energy-resources-corporation-cafc-1984.