Raytheon Company, Appellee/cross-Appellant v. Roper Corporation, Appellant/cross-Appellee

724 F.2d 951, 220 U.S.P.Q. (BNA) 592, 1983 U.S. App. LEXIS 13718
CourtCourt of Appeals for the Federal Circuit
DecidedDecember 30, 1983
DocketAppeal 83-851, 83-853
StatusPublished
Cited by185 cases

This text of 724 F.2d 951 (Raytheon Company, Appellee/cross-Appellant v. Roper Corporation, Appellant/cross-Appellee) is published on Counsel Stack Legal Research, covering Court of Appeals for the Federal Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

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Raytheon Company, Appellee/cross-Appellant v. Roper Corporation, Appellant/cross-Appellee, 724 F.2d 951, 220 U.S.P.Q. (BNA) 592, 1983 U.S. App. LEXIS 13718 (Fed. Cir. 1983).

Opinion

MARKEY, Chief Judge.

Roper Corporation (Roper) appeals from a judgment of the United States District Court for the District of Massachusetts declaring U.S. Patent No. 4,028,520 (’520 patent), issued to Sumner H. Torrey and assigned to Roper, invalid for lack of utility and because its disclosure is non-enabling. Raytheon Company (Raytheon) cross-appeals a holding of nonobviousness, a finding of infringement, and a refusal to award attorney fees. We reverse in part, affirm in part, and remand.

BACKGROUND

A. Prior Technology

The Roper patent is directed to a “common cavity” oven capable of conventional thermal cooking, microwave cooking, and pyrolytic self-cleaning (i.e., heating the walls to about 900° F. to break down soil baked thereon). Those three “modes” of operation (thermal cooking, microwave cooking, and self-cleaning) are not totally compatible.

At the time of the Torrey invention, cooking in a thermal oven required minimal amounts of air. Ventilation of thermal oven cavities was accomplished through an opening in the oven door, air flowing by natural convection from the opening upwardly through the cavity and escaping via a vent at the top of the cavity.

Microwave cooking involved radiation supplied by a microwave feed unit. The feed unit included a magnetron generating radiation and an antenna transmitting the radiation to the oven cavity. The radiation travelled from the magnetron to the antenna through a hollow metal tube called a waveguide. The magnetron had projecting fins to help dissipate heat. A fan or blower moved cooling air through the magnetron fins and power supply.

Microwave cooking produced more moisture than thermal cooking. To remove moisture vapors from the cavity of a conventional microwave oven, a blower or fan was employed to blow them out a vent at the cavity top. Microwave cooking also required maximum sealing of the cavity to prevent escape of microwave energy. Thus, the opening in the oven door of a thermal oven was not desirable in a microwave oven.

Inclusion of a self-cleaning mode further complicated the ventilation of an oven operable in the thermal and microwave modes. Though a limited air supply was needed to flush smoke and volatile products of self-cleaning, excess air caused combustion of those products. That combustion, known as “autoignition”, produced sudden pressure that sought release through any opening, including “backflow” through the waveguide. Although autoignition occurred only occasionally, backflow was thought to contaminate (“foul”) the waveguide with burnt food particles cleaned from the cavity walls. Moreover, if autoignition were fueled by even greater amounts of excess air, as when forced air removed moisture produced in the microwave mode, fire or explosion could result.

Self-cleaning common cavity ovens were first marketed in the mid-1960’s, but by 1973, the General Electric and Litton ovens on the market still had ventilation problems. To meet those problems, the ends of the waveguides in those ovens were sealed to prevent fouling of the microwave feed unit by autoignition and backflow. As a result, moisture and steam developed in the microwave mode could not be removed by forcing air to the cavity through the waveguide. General Electric and Litton-regarded this problem as serious enough to require customer warnings in their product manuals.

B. The Torrey Invention

In 1973, Roper began work on a self-cleaning common cavity oven. Under Tor- *954 rey’s supervision, Roper developed an oven with proper ventilation during the microwave, thermal, and self-cleaning modes, and which, to Torrey’s surprise, had no fouling problems.

In the summer of 1976, Roper marketed its oven nationally under its own name and through Sears, Roebuck & Company under the Kenmore label. About 24,000 have been sold, with no complaints respecting contamination of the microwave feed system. The Roper oven was and is a successful product.

Torrey’s February 26,1976 application for patent issued without amendment as the ’520 patent on June 7, 1977. The patented invention is depicted by this simplified drawing, shown alongside a simplified drawing of the accused Raytheon oven:

[[Image here]]

In the Torrey invention, the microwave entry is located at the bottom of the oven cavity. Air to remove microwave cooking moisture is forced into the cavity through the microwave system. A pattern of small passages is provided in the wall of the waveguide so that a portion of the air from the blower, which cools the magnetron, flows through the waveguide and hollow conductor. When the blower is on, the air path is from the waveguide, through the cavity and venting through the top. When the blower is off, during thermal cooking and self-cleaning, convected air ventilates the cavity via the same path. The small passages are sufficiently screened to avoid leakage of radiation. The patent specification discloses a forced air flow of three to eight cubic feet per minute (cfm), and a convection flow of 0.5 to 2.0 cfm.

There are five independent and two dependent claims in the ’520 patent. Claim 5, on which claims 6 and 7 depend, is representative:

5. In a combined microwave-thermal range, the combination comprising a frame having walls defining a rectangular oven cavity and a lower space of conforming shape, a door enclosing and sealing the front surface of the cavity against passage of air and microwave energy, a thermal element in the cavity, control means for operation of the thermal element within a normal temperature range for food preparation and at a high temperature level for a self-cleaning mode, the walls of the cavity being insu *955 lated, the bottom wall of the cavity having an inlet opening, means defining a cavity air vent at the top of the cavity, a microwave power supply having a housing including a magnetron and blower, the blower having a blower inlet and arranged to draw in cooling air for discharge under slight pressure to the magnetron, a waveguide having an inlet connected to the magnetron and extending under the bottom wall of the cavity to terminate at an outlet, means for connecting the outlet of the waveguide to the inlet opening of the cavity for conduction of microwave energy into the cavity, the waveguide being open to passage of cooling air from the magnetron so at least a portion of the pressurized air from the blower and magnetron passes through the waveguide and into the cavity for ventilating the cavity when the magnetron and blower are turned on, the blower inlet being located at a level below the bottom wall of the cavity so that when the blower and magnetron are turned off and the thermal element is turned on air is thermally convected through the blower inlet, magnetron, and waveguide into the cavity for final exit through the cavity air vent at the top thereof, the air passage through the blower, magnetron and waveguide being sufficiently constricted so that the air is convected in the self-cleaning mode at a level below that which is capable of producing an explosive reaction with the products of thermal decomposition.

All claims are reproduced in the Appendix.

C. District Court Proceedings

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724 F.2d 951, 220 U.S.P.Q. (BNA) 592, 1983 U.S. App. LEXIS 13718, Counsel Stack Legal Research, https://law.counselstack.com/opinion/raytheon-company-appelleecross-appellant-v-roper-corporation-cafc-1983.