Pettis v. Nalco Chemical Co.

388 N.W.2d 343, 150 Mich. App. 294
CourtMichigan Court of Appeals
DecidedApril 7, 1986
DocketDocket 78663
StatusPublished
Cited by16 cases

This text of 388 N.W.2d 343 (Pettis v. Nalco Chemical Co.) is published on Counsel Stack Legal Research, covering Michigan Court of Appeals primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Pettis v. Nalco Chemical Co., 388 N.W.2d 343, 150 Mich. App. 294 (Mich. Ct. App. 1986).

Opinion

T. M. Burns, J.

Plaintiffs Leon and Lula Pettis *297 commenced this products liability action against defendant Nalco Chemical Company seeking to recover damages for injuries suffered by Leon when he was splashed with molten steel while performing his job for Jones & Laughlin Steel, Incorporated, in Warren. The case was tried by jury. At the close of plaintiffs’ proofs, defendant moved for a directed verdict. The trial court took the motion under advisement. The jury thereafter returned a verdict in favor of plaintiffs for $757,-558. The trial court subsequently granted defendant’s motion for a directed verdict and entered a judgment of no cause of action. Plaintiffs appeal as of right and defendant has filed a cross-appeal, raising several issues to be addressed in the event that the trial court’s reasoning does not support the grant of a directed verdict.

Plaintiff Leon Pettis was a member of a team of four or five workers who were responsible for preparing and pouring molten steel into each of six molds. Each mold was approximately six feet tall, three feet long and two feet wide. The first four molds were filled without incident, but during the filling of the fifth mold, molten steel exploded out of the mold and seriously burned plaintiff and three other workers.

All of the witnesses agreed that the explosion was due to moisture in the mold. Because the molten steel is. heated to a temperature of about 2,900 to 3,000 degrees, any moisture which comes into contact with it turns very quickly into steam and hydrogen. The tremendous increase in volume when the moisture changes into a gaseous state causes an explosion.

Plaintiff theorized that the explosion was caused by wet Nalcosil in the mold. Nalcosil is a refractory manufactured by defendant. It is used to coat the inside of the mold to protect the mold and to *298 make it easier to separate the ingot from the mold. It is composed of fine sand and water. It also contains methanol to keep it from freezing in the winter. The proper procedure for application of Nalcosil was apparently to spray it on the surface of a warm mold. The water would then evaporate and the silica sand, which is inert at the temperature to which the steel is heated, would remain to protect the mold. It was common knowledge among the workers that moisture in the mold would cause an explosion when the molten steel was poured. All of the employees who testified, including Leon Pettis, were well aware that Nalcosil was not to be applied to a cold mold because it might not dry and the moisture in it would cause an explosion when the steel was poured in.

While the Nalcosil was supposed to be sprayed on, the workers at Jones & Laughlin sometimes poured it on from a five-gallon bucket when the spray gun was clogged. None of the witnesses who testified knew who had applied the Nalcosil or, in fact, whether it actually had been applied on the date of the incident.

The central issues at trial were (1) whether Nalcosil had been applied to the mold; (2) if it had, whether it was the cause of the explosion; and (3) whether defendant should have put a warning label on the Nalcosil container. Plaintiff contended that defendant should have warned of the dangers associated with Nalcosil, including dangers resulting from improper application, and that defendant should have provided directions as to the proper method of application. The trial court’s grant of a directed verdict was based on its finding in relation to the second issue, i.e., that plaintiffs had not proven that Nalcosil was the cause of the explosion.

The standards for directing a verdict are well *299 established. Whenever a fact question exists upon which reasonable persons may differ, the trial judge may not direct a verdict. Caldwell v Fox, 394 Mich 401, 407; 231 NW2d 46 (1975). Conversely, when no fact question exists, the trial judge is justified in directing a verdict. Id. In deciding whether or not to grant a motion for a directed verdict, the trial judge must accord to the nonmoving party the benefit of viewing the testimony and all legitimate inferences that may be drawn therefrom in a light most favorable to the nonmoving party. Id. If the evidence, when viewed in this manner, establishes a prima facie case, the motion for a directed verdict must be denied. Id.

In order to recover on a failure to warn theory, a plaintiff must prove each of the four elements of negligence: (1) that defendant owed a duty to plaintiff; (2) that defendant violated that duty; (3) that defendant’s breach of duty was a proximate cause of damages suffered by plaintiff; and (4) that plaintiff suffered damages. Warner v General Motors Corp, 137 Mich App 340, 348; 357 NW2d 689 (1984), lv den 422 Mich 852 (1985). The trial court found that plaintiff had presented sufficient evidence to create a question for the jury with respect to defendant’s duty to warn. The court also concluded that, viewed in a light most favorable to the plaintiff, the evidence would support a finding that Nalcosil was used in the mold in question. Nevertheless, the court concluded that a directed verdict should be granted because the testimony indicated that Nalcosil could not have caused the explosion. The trial court referred to plaintiff Leon Pettis’s own testimony wherein he indicated that there may have been a five-minute delay between the initial reaction and the later explosion. The trial court concluded that plaintiffs’ expert testimony indicated that Nalcosil could not have been *300 the cause of the explosion with such a lengthy time delay. We disagree with the trial court’s conclusions.

Plaintiff testified that when the pourer began pouring steel into the fifth mold, he heard a crackling and popping which indicated that the mold was wet. The pourer slowed or stopped the stream of steel for "something like” five minutes and then continued pouring. When the mold was one-third or two-thirds full, the steel exploded out of the mold.

Plaintiff also presented the expert testimony of Dr. Charles Nagler, a metallurgical engineer. He testified that delayed reaction explosions could occur. A delayed reaction could result because of a chilling of the metal after an initial explosion when the metal is first splashed into the mold, and a further evaporation of moisture and explosion when more molten steel is poured into the mold. On cross-examination, Nagler stated that the reaction with Nalcosil would be immediate or over a short period of time and that an explosion would take place "in terms of seconds”. He stated that there could not have been a five-minute delay. However, on redirect examination, Nagler testified that if Nalcosil had been applied by a bucket, there could have been an initial popping caused by an early evaporation and a slight delay before the explosion, during which time moisture puddled at the bottom of the mold would expand and lift the overlying metal as it worked its way out of the mold. That delay could take until the mold was about one-third full.

From this evidence, a jury could conclude that plaintiffs have established the causation element of their prima facie case.

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Bluebook (online)
388 N.W.2d 343, 150 Mich. App. 294, Counsel Stack Legal Research, https://law.counselstack.com/opinion/pettis-v-nalco-chemical-co-michctapp-1986.