Nuvasive, Inc. v. Iancu

Court of Appeals for the Federal Circuit·Decided November 9, 2018·No. 17-1666·Unpublished

Opinion

NOTE: This disposition is nonprecedential.

United States Court of Appeals for the Federal Circuit

NUVASIVE, INC.,

Appellant

v.

ANDREI IANCU, UNDER SECRETARY OF COMMERCE FOR INTELLECTUAL PROPERTY AND DIRECTOR OF THE UNITED STATES PATENT AND TRADEMARK OFFICE, Intervenor

2017-1666

Appeal from the United States Patent and Trademark Office, Patent Trial and Appeal Board in No. 95/001,888.

Decided: November 9, 2018

MICHAEL T. ROSATO, Wilson, Sonsini, Goodrich & Rosati, PC, Seattle, WA, argued for appellant. Also represented by SONJA ROCHELLE GERRARD; GRACE J. PAK, PAUL DAVID TRIPODI, II, Los Angeles, CA; RICHARD TORCZON, Washington, DC.

BENJAMIN T. HICKMAN, Office of the Solicitor, United States Patent and Trademark Office, Alexandria, VA, 2 NUVASIVE, INC. v. IANCU

argued for intervenor. Also represented by THOMAS W. KRAUSE, FRANCES LYNCH.

Before NEWMAN, CHEN, and HUGHES, Circuit Judges.

CHEN, Circuit Judge NuVasive, Inc. (NuVasive) appeals from the decision of the U.S. Patent and Trademark Office, Patent Trial and Appeal Board (Board) in an inter partes reexamination proceeding holding claims 17–22 and 24–27 of U.S. Patent No. 7,691,057 obvious. The ’057 patent is directed to a surgical access system and related methods for creating minimally invasive operative corridors through tissue with significant neural structures. ’057 patent col. 2 l. 61–col. 3 l. 7. Because the PTO admits that its construction of “lateral, trans-psoas path to the targeted lumbar spinal disc” was too broad, we modify its construction to align with the construction we adopted in In re NuVasive, Inc., 693 F. App’x 893 (Fed. Cir. 2017) (NuVasive I) for a very similar term. As to secondary considerations, we conclude that the Board erred in finding no nexus between NuVasive’s claimed method and its commercial “eXtreme Lateral Interbody Fusion” (XLIF) surgical technique. And we conclude that further fact finding is needed as to whether WIPO Publication No. WO 01/37728 (Kelleher) teaches a nerve-monitoring technique for the iliohypogastric and ilioinguinal nerves. Accordingly, we vacate the Board’s obviousness determination and remand for the Board to conduct a new analysis consistent with this opinion.

BACKGROUND

A

Interbody fusion is a commonly used surgical procedure to address pain associated with damaged intervertebral discs. The procedure involves removing some or all of

NUVASIVE, INC. v. IANCU 3

a damaged disc and inserting an implant in place of the disc. There are three primary approaches to this spinal surgical area: posterior, anterior, and lateral. While the lateral approach (from the side of the patient’s body) provides the most direct route to the disc space, one major obstacle is the lumbar plexus, a network of nerves originating in the spinal column and exiting through the opening of the lumbar vertebra. The lumbar plexus runs through the psoas muscle and is found in the posterior portion of the muscle. The nerves of the lumbar plexus innervate (i.e., supply) the leg and pelvic region with sensory and motor neurons. Surgery through the lumbar plexus is challenging because the nerves are anatomically tethered to the spinal column so they cannot be easily moved out of the surgical path. And damage to the nerves in the lumbar plexus can have serious side effects, including motor function impairment and extreme pain.

As a result, before the patented method, surgeons traditionally performed interbody fusion procedures from the posterior aspect (back) or anterior aspect (front) of a patient. These approaches, however, also had their drawbacks. The posterior approach required removing the bony processes from the spine and was associated with a higher incidence of neural complications from damage to the paraspinal nerves emanating from the rear of the spinal column. The anterior approach risked damaging internal organs and major blood vessels.

NuVasive’s ’057 patent addressed these challenges by making a lateral approach through the psoas muscle safer. NuVasive markets this trans-psoas surgical system and procedure under the tradename “eXtreme Lateral Interbody Fusion” or “XLIF.”

The ’057 patent, entitled “Surgical Access System and Related Methods,” covers a surgical access system and related methods for creating a minimally invasive operative corridor through tissue with significant neural struc-

4 NUVASIVE, INC. v. IANCU

tures. ’057 patent col. 2 l. 61–col. 3 l. 7. This access system and related method involve: (1) distracting the tissue between the patient’s skin and surgical target site to create a distraction corridor, (2) retracting the distraction corridor to establish and maintain an operative corridor, and (3) detecting the existence of neural structures before and during the establishment of the operative corridor. Id. at col. 3 ll. 8–19. Nerve-monitoring (i.e., electromyography (EMG)) is accomplished with electrodes attached to the instruments used to create the operative corridor. Id. at col. 12 ll. 17–52. These electrodes emit a charge as the instruments advance through the body. Id. When the charge reaches a nerve, the nerve stimulates the muscle group it controls, and a surgeon observes the associated muscle twitch. Id. This muscle twitch data can also be fed into a graphical user interface that displays information about an instrument’s direction and relation relative to nearby nerves. Id.

Claim 17, from which all of the challenged claims depend , covers NuVasive’s surgical access system and related methods. It reads:

A method of accessing a surgical target site within a spine, comprising the steps of:

(a) creating a distraction corridor along a lateral , trans-psoas path to a targeted lumbar spinal disc in a lumbar spine using a distraction assembly comprising at least two dilators that are sequentially inserted along the lateral, trans- psoas path to the targeted lumbar spinal disc, and performing neuromonitoring during at least a portion of the time the distraction assembly is used in creating the distraction corridor along the lateral, trans-psoas path, wherein the neuromonitoring comprises causing the emission of a plurality of electrical stimulation signals from a stimulation electrode provided on a distal

NUVASIVE, INC. v. IANCU 5

portion of at least one component of the distraction assembly and monitoring for resulting electromyographic (EMG) activity after the emission of each stimulation signal, and wherein the component of the distraction assembly is coupled to a control unit of a neuromonitoring system that is capable of displaying to a user an indication of at least one of proximity and direction of a nerve to the stimulation electrode provided on the component of the distraction assembly based on the monitored resulting electromyographic (EMG) activity ;

(b) slidably advancing a plurality of retractor blades of a retraction assembly along an outermost dilator of the at least two dilators of the distraction assembly, the retraction assembly comprising a handle assembly coupled to the plurality of retractor blades such that the retractor blades extend generally perpendicularly relative to arm portions of the handle assembly, each of said plurality of retractor blades having a generally concave inner face and a generally convex exterior face, said handle assembly being capable of moving said plurality of retractor blades from a closed position to an open position, said closed position being characterized by said plurality of retractor blades being positioned to abut one another and form a closed perimeter, said open position characterized by said plurality of retractor blades being positioned generally away from one another and forming an open perimeter;

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