McDavid Knee Guard, Inc. v. Nike USA, Inc.

809 F. Supp. 2d 863, 2011 U.S. Dist. LEXIS 91884, 2011 WL 3651028
CourtDistrict Court, N.D. Illinois
DecidedAugust 17, 2011
DocketNo. 08 C 6584
StatusPublished
Cited by1 cases

This text of 809 F. Supp. 2d 863 (McDavid Knee Guard, Inc. v. Nike USA, Inc.) is published on Counsel Stack Legal Research, covering District Court, N.D. Illinois primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
McDavid Knee Guard, Inc. v. Nike USA, Inc., 809 F. Supp. 2d 863, 2011 U.S. Dist. LEXIS 91884, 2011 WL 3651028 (N.D. Ill. 2011).

Opinion

[866]*866 MEMORANDUM OPINION AND ORDER

JAMES F. HOLDERMAN, Chief Judge.

Plaintiffs McDavid Knee Guard, Inc. (“McDavid Knee Guard”) and Stirling Mouldings Limited (“Stirling”) (collectively “McDavid”) originally filed this action against defendant Nike USA, Inc. (“Nike”) for infringement of U.S. Patent No. 6,743,-325 (“'325 Patent”) based on Nike’s importation of certain foam padded garments manufactured in Taiwan. This court issued its claim construction opinion as to the '325 Patent’s disputed claim terms on September 17, 2009, 2009 WL 3010851 (Dkt. No. 137), and denied McDavid’s motion for a preliminary injunction on January 14, 2010 (Dkt. No. 170). The Federal Circuit affirmed the denial of McDavid’s motion for preliminary injunction on October 13, 2010. See McDavid Knee Guard, Inc. v. Nike USA, Inc., 397 Fed.Appx. 655 (Fed.Cir.2010). On May 25, 2010, while this litigation was pending, Stirling obtained a reissue of the '325 Patent: U.S. Patent No. RE41,346 (“'346 Patent”). The court subsequently granted McDavid leave to amend its complaint to assert a claim against Nike for infringement of the '346 Patent. (See Dkt. No. 267.) The parties have identified additional claim terms in the '346 Patent for the court’s construction, and the court addresses those disputed claim terms below. Also pending before the court are McDavid’s and Nike’s motions for summary judgment related to the '346 Patent. For the reasons explained below, McDavid’s “Motion for Summary Judgment of Infringement” (Dkt. No. 297 (“McDavid’s Mot.”)) is denied, and Nike’s “Motion for Summary Judgment on All Causes of Action” (Dkt. No. 309 (“Nike’s Mot.”)) is granted in part and denied in part.

BACKGROUND

The '346 Patent is titled “Flexible Material” and is a reissue of the '325 Patent. David Stirling Taylor is the named inventor, and Stirling is the assignee. McDavid Knee Guard and Stirling entered into a licensing agreement on June 30, 2005, which granted McDavid Knee Guard an exclusive license to the '346 Patent in the sporting goods field of use. (Dkt. No. 319 (“Nike’s Local R. 56.1(b)(3) Resp.”) ¶3.)

The Abstract for the '346 Patent provides the following description of the invention:

A flexible material includes a plurality of separate resilient elements joined to a flexible, resiliently stretchable substrate. Such a material is suitable for providing protective war [sic] for human and animal bodies. Preferably, the elements includes [sic] a foam material such as a closed cell polyethylene foam and the substrate includes a knitted fabric. In an advantageous embodiment, a second flexible substrate is bonded over the elements to sandwich them between the two layers of substrate.

'346 Patent, Abstract. According to the '346 Patent, the flexible material created by the disclosed manufacturing method allows the material to conform to the body of the wearer because the material is flexible in all three dimensions. Id. at col. 2 11. 41-43. Due to this increased flexibility, the material is more comfortable to wear and can accommodate movement better than previous conventional materials. Id. at col. 2 11. 43^5.

McDavid alleges that Nike infringes claims 1, 6-8, 13, and 22-24 of the '346 Patent, which are identical to the asserted claims of the original '325 Patent with the exception of new reissue claims 22-24. (Dkt. No. 314 (“McDavid’s Local R. 56.1(b)(3) Resp.”) ¶¶5, 12-13.) Claims 1 and 22 of the '346 Patent are the only [867]*867asserted independent claims. (Id. ¶ 14.) Claim 1 of the '346 Patent recites:

A method of manufacturing a flexible material comprising the steps of providing a sheet of a resilient material; cutting the sheeting into a plurality of spaced separate elements using a cutter which is pressed into the sheet to cut therethrough;
making one side of the plurality of spaced separate elements to stand proud of a surface of a jig provided to hold the elements in place; and bonding a flexible resiliently stretchable substrate to one side of the separate elements by heating the substrate either to activate an adhesive applied between said one side of the separate elements and the substrate or to weld the separate elements to the substrate.

'346 Patent, col. 6 11. 35-48.

Claim 22 recites:

A method of manufacturing a flexible resiliently compressible material comprising:
providing a first resiliently stretchable fabric substrate;
cutting a layer of foam with a cutter grid having cutting edges which go completely through the foam layer to provide an array of a plurality of separate cut individual resiliently compressible elements which have been cut from the foam and after cutting are in a spaced apart relationship, the individual elements being spaced about 2 mm from each other, the array of elements having top and bottom surfaces;
bonding one of the surfaces of the array of the plurality of separate cut individual resiliently compressible elements to the first resiliently stretchable fabric substrate while the separate cut individual elements are held in the spaced apart relationship with a jig to provide a fabric element combination, the elements of the fabric element combination held in spaced bonded relationship;
providing a second resiliently stretchable fabric substrate;
bonding the second resiliently stretchable fabric substrate to the elements of the fabric element combination to the elements on the side of the array opposite the first fabric substrate so that the elements will be held in a spaced apart relation between the first and second resiliently stretchable fabric substrates with spaces between the elements, the fabric substrates not bonded to each other in the spaces and to provide the flexible resiliently compressible material.

Id. at col. 811. 35-67.

McDavid alleges that Nike infringes the asserted claims of the '346 Patent under 35 U.S.C. § 271(g)1 by importing into the United States and by offering to sell, selling, and/or using within the United States foam padded garments sold under the marks “Deflex” and “Nike Pro Combat.” (McDavid’s Local R. 56.1(b)(3) Resp. ¶¶ 5, 13.) Nike’s accused products are made from stretchable fabric and include matrices of small individual foam pads placed in strategic locations to protect certain body parts — such as the hips, tailbone, and elbows — from contact injuries. (Id. ¶ 18.) Non-party Finn Technologies Holdings Ltd. (“Finn Tech”) makes the padding for Nike’s products in Asia and then ships the padding to a garment maker who sews the padding into garments in Asia before supplying Nike with the garments. (Id. ¶ 19.) In its discussion below, the court limits its [868]*868description of the accused process so as to protect any interested parties’ confidential information.

I. Claim Construction

On September 17, 2009, this court issued its constructions for the following claim terms in the original '365 Patent: “jig,” “spaced separate elements,” and “making one side of the plurality of spaced separate elements to stand proud of the surface of a jig.” (Dkt. No. 137 (“9/17/09 Cl.

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809 F. Supp. 2d 863, 2011 U.S. Dist. LEXIS 91884, 2011 WL 3651028, Counsel Stack Legal Research, https://law.counselstack.com/opinion/mcdavid-knee-guard-inc-v-nike-usa-inc-ilnd-2011.