Lone Star Silicon Innovations v. Iancu

Court of Appeals for the Federal Circuit·Decided May 14, 2020·No. 19-1556·Unpublished

Opinion

Case: 19-1556 Document: 52 Page: 1 Filed: 05/14/2020

NOTE: This disposition is nonprecedential.

United States Court of Appeals for the Federal Circuit ______________________

LONE STAR SILICON INNOVATIONS LLC, Appellant

v.

ANDREI IANCU, UNDER SECRETARY OF COMMERCE FOR INTELLECTUAL PROPERTY AND DIRECTOR OF THE UNITED STATES PATENT AND TRADEMARK OFFICE, Intervenor ______________________

2019-1556 ______________________

Appeal from the United States Patent and Trademark Office, Patent Trial and Appeal Board in No. IPR2017- 01562. ______________________

Decided: May 14, 2020 ______________________

TIMOTHY P. MALONEY, Fitch, Even, Tabin & Flannery, Chicago, IL, for appellant. Also represented by NICHOLAS T. PETERS, DAVID ALLEN GOSSE.

FARHEENA YASMEEN RASHEED, Office of the Solicitor, United States Patent and Trademark Office, Alexandria, VA, for intervenor. Also represented by THOMAS W. Case: 19-1556 Document: 52 Page: 2 Filed: 05/14/2020

KRAUSE, AMY J. NELSON, MOLLY R. SILFEN, MEREDITH HOPE SCHOENFELD. ______________________

Before CHEN, HUGHES, and STOLL, Circuit Judges. CHEN, Circuit Judge. Lone Star Silicon Innovations LLC (Lone Star) appeals from the Final Written Decision by the Patent Trial and Appeal Board (Board) in inter partes review (IPR) No. IPR2017-01562. The Board held that all challenged claims of U.S. Patent No. 6,097,061 (the ’061 patent), claims 1, 3– 6, 11, and 13–16, are unpatentable. Lone Star’s appeal cen- ters on the Board’s claim construction of the phrase “a channel region formed in the semiconductor substrate” in independent claims 1 and 11 and obviousness conclusion for dependent claims 6 and 16. Because the Board correctly applied the established or- dinary meaning in the art for the “channel region” limita- tion and we see no error in the Board’s conclusion of obviousness for dependent claims 6 and 16, we affirm. BACKGROUND The ’061 patent, entitled “Trenched Gate Metal Oxide Semiconductor Device and Method,” is directed to a Metal Oxide Semiconductor (MOS) transistor having a trenched gate. 1 ’061 patent col. 1 ll. 46–57. Conventional MOS tran- sistors include a semiconductor substrate having a source region, drain region, and a channel region between the source and drain regions, with a gate dielectric layer and a

1 Lone Star argues that the ’061 patent is also di- rected to methods of manufacture, but all the claims are for a semiconductor device. A subsequent divisional patent sets forth manufacturing method claims. See U.S. Patent No. 6,667,227. Case: 19-1556 Document: 52 Page: 3 Filed: 05/14/2020

LONE STAR SILICON INNOVATIONS v. IANCU 3

gate electrode layer disposed on the top surface of the sem- iconductor substrate directly above the channel region. Id. at col. 1 ll. 28–34. According to the patent, having the gate formed on top of the substrate limits “the degree to which active devices can be made smaller in order to improve packing density and performance.” Id. at col. 1 ll. 41–43. The specification describes its solution to this problem in the “Summary of the Invention” section: “In accordance with the present invention, a semiconductor device is fab- ricated to include a trenched polysilicon gate which is formed in a trench of a semiconductor substrate.” Id. at col. 1 ll. 46–48. The patent goes on to say that positioning the gate within a trench in the substrate provides benefits over conventional gate structures, including “better pro- cess control and improved manufacturability.” Id. at col. 1 ll. 49–51. In addition, “[t]he trenched polysilicon gate structure of the present invention” improves the device packing density and scalability. Id. at col. 1 ll. 51–55. The patent then describes a number of different embodiments showing how the trenched gate is incorporated into an oth- erwise standard MOS transistor, each embodiment disclos- ing a source region, drain region, and channel region in combination with a trenched gate. Claim 1 is representative and recites: 1. A semiconductor transistor comprising: a semiconductor substrate of a first conductivity type; a source region of a second conductivity type in the semiconductor substrate; a drain region of the second conductivity type spaced from the source region in the semiconductor sub- strate; a trench having substantially upright vertical sur- faces and a bottom surface formed in the Case: 19-1556 Document: 52 Page: 4 Filed: 05/14/2020

semiconductor substrate intermediate the source and drain regions; a channel region formed in the semiconductor sub- strate, the channel region forming a contiguous re- gion beneath the bottom surface of the trench and immediately contiguous to the source and drain re- gions; a trench-to-gate insulating layer formed on the sub- stantially upright vertical surfaces and the bottom surface inside the trench, the trench-to-gate insulat- ing layer forming a contiguous layer inside the trench; and a trenched gate electrode having a top surface and formed on the trench-to-gate insulating layer inside the trench. ’061 patent claim 1 (emphasis added). On June 9, 2017, Micron Technology, Inc. (Micron) filed an IPR petition against the ’061 patent challenging claims 1, 3–6, 11, and 13–16. The Board instituted the IPR, and issued its Final Written Decision, finding all challenged claims unpatentable. Micron Tech. Inc. v. Lone Star Sili- con Innovations LLC, IPR2017-01562, at 40 (P.T.A.B. Dec. 13, 2018). Specifically, the Board found that claims 1, 3–5, 11, and 13–15 would have been obvious over U.S. Patent No. 5,408,116 (Tanaka), claims 6 and 16 would have been obvious over Tanaka and U.S. Patent No. 5,283,449 (Ooka), and claims 1, 3, 4, 11, 13, and 14 would have been obvious over U.S. Patent No. 5,300,447 (Anderson). It is undis- puted that both Tanaka and Anderson are directed to MOS transistors having a gate formed in a trench within the semiconductor substrate. Appellant’s Br. at 13, 20. In a thorough, extensive analysis, the Board construed the phrase “a channel region formed in the semiconductor substrate” recited in independent claims 1 and 11. Case: 19-1556 Document: 52 Page: 5 Filed: 05/14/2020

LONE STAR SILICON INNOVATIONS v. IANCU 5

Applying the Phillips v. AWH Corp. standard, 2 the Board rejected Lone Star’s proposed claim construction of “a chan- nel region defined by the presence of dopants that are sep- arate or additional relative to the semiconductor substrate of a first conductivity type.” Micron, IPR2017-01562, at 8 (citing 415 F.3d 1303, 1312–19 (Fed. Cir. 2005) (en banc)). The Board found that, while the claim term encompassed a channel region implanted with an additional or separate dopant, neither the claim language itself nor the specifica- tion limited the claimed “channel region” to require that attribute. Rather, the Board concluded that it should apply the well-established ordinary meaning of this claimed phrase in the MOS transistor art: “the region circum- scribed by the gate, gate oxide, source, and drain in a tran- sistor; that is, the place in the transistor where a channel forms during normal operation or use, regardless of whether the channel is doped differently than the sub- strate.” Id. at 9, 23–24. In other words, the “textbook way” of forming a channel region in the substrate for a MOS transistor was through the formation of the surrounding source, drain, and gate structures. Id. at 9. As to the specification, the Board recognized that it de- scribed a number of illustrative examples in which the channel region is implanted with a dopant.

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