Koito Manufacturing Co., Ltd. And North American Lighting, Inc., Plaintiffs-Cross v. Turn-Key-Tech, LLC and Jens Ole Sorensen

381 F.3d 1142
CourtCourt of Appeals for the Federal Circuit
DecidedOctober 27, 2004
Docket03-1565, 03-1603
StatusPublished
Cited by123 cases

This text of 381 F.3d 1142 (Koito Manufacturing Co., Ltd. And North American Lighting, Inc., Plaintiffs-Cross v. Turn-Key-Tech, LLC and Jens Ole Sorensen) is published on Counsel Stack Legal Research, covering Court of Appeals for the Federal Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Koito Manufacturing Co., Ltd. And North American Lighting, Inc., Plaintiffs-Cross v. Turn-Key-Tech, LLC and Jens Ole Sorensen, 381 F.3d 1142 (Fed. Cir. 2004).

Opinion

GAJARSA, Circuit Judge.

Turn-Key-Tech, LLC and Jens Ole Sor-enson (“Turn-Key”) appeal from the denial of their motions for a new trial and a judgment as a matter of law (“JMOL”) by the United States District Court for the Southern District of California with respect to a jury’s findings (1) that Claims 1, 3,12,13,15,18, 21, 30-33, and 36 of TurnKey’s U.S. Patent No. 5,045,268 (the “ '268 patent”) are invalid as anticipated and obvious and (2) that the '268 patent is not infringed by taillights produced by Koito Manufacturing Co., Ltd. and North American Lighting, Inc. (collectively “Koito”). *1145 Koito Mfg. Co. v. Turn-Key-Tech, LLC, No. 02-CV-0372H, 2003 WL 22218326 (S.D.Cal. July 16, 2003). In its decision, the district court partially granted TurnKey’s motion for a JMOL by overturning the jury’s finding that all 38 claims of the '268 patent are invalid for lack of enablement, failure of the written description, and a certificate of correction adding new matter. Koito cross-appeals the district court’s grant of a JMOL on these other grounds for invalidity.

We affirm the district court’s grant of Turn-Key’s JMOL and agree that Koito failed to fulfill its burden of showing that the '268 patent is invalid for lack of en-ablement, failure of written description, and the addition of new matter. We also affirm the district court’s denial of TurnKey’s new trial motion and JMOL with respect to the jury’s verdict of noninfringement. However, we vacate the district court’s denial of Turn-Key’s JMOL motion with respect to anticipation and obviousness, which the district court justified solely by reference to Japanese Unexamined Application No. 148,082 (“JP '082”). Because Koito merely entered the JP '082 reference into evidence and provided no specific testimony relating to it whatsoever, we hold that Koito did not present substantial evidence with respect to JP '082 to support the jury’s finding of anticipation and obviousness. On remand, the trial court should evaluate the other evidence proffered by Koito to determine whether the jury’s verdicts of anticipation and obviousness were adequately supported.

I. BACKGROUND

A. The '268 Patent

The '268 patent teaches a method of strengthening injection-molded plastics by cross-laminating layers of plastics. '268 patent, col. 1, 11. 5-10. Injection molding involves injecting liquid plastic into a mold cavity. The walls of the mold cavity define the final shape of the product. The liquid plastic cools and solidifies in the mold cavity and can then be ejected.

Injection molding technology can be used for the manufacture of a variety of plastic goods, including cups, cassette tapes, and, in the case of Koito’s products, car taillights. The '268 patent takes advantage of the fact that, when a plastic is injected into a mold, the liquid plastic can be made to have a direction of flow consistent with how the plastic entered the mold cavity. The strength of a plastic that contains such a “flow direction” varies — the plastic is stronger across the flow than with the flow. This quality is analogous to that of wood, which is stronger across the grain than with the grain. To increase the strength of plastic that contains a flow direction, the '268 patent discloses the use of two different flow directions that overlap, i.e., cross-lamination.

The '268 patent has two independent claims that are at issue, Claims 1 and 21:

1. A method of injection molding a plastic product, with a cross-laminated section that includes a first plastic layer and a second plastic layer, in a mold system comprising a first mold cavity with a first-layer-defining-mold-cavity-section and a second mold cavity with a second-layer-deflning-mold-cavity-section with a second-cavity-seetion-wall, the method comprising the steps of:
(a) injecting a quantity of first plastic into the first mold cavity so that the first plastic follows in the first-layer-defining-mold-cavity-section in a first predetermined general direction,
(b) solidifying at least partly the flowed first plastic in the first-layer-defining-mold-cavity-section *1146 to thereby form said first plastic layer having a first-direction-flow-record,
(c) adjusting the mold system to thereby provide the second mold cavity with the second-cavity-section-wall including said first plastic layer,
(d) injecting a quantity of second plastic into the second mold cavity so that the second plastic flows in the second-layer-defining-mold-cavity-section in a second predetermined general direction, whereby the second plastic in the second-layer-defining-mold-cavity-section fuses with said first plastic layer,
(e) solidifying the flowed second plastic in the second-layer-defining-mold-cavity-section to thereby form said second plastic layer, so that the second plastic layer has a second-direction-flow-record which is positively different from said first-direction-flow-record, to thereby form said plastic product with said cross-laminated section that includes both the first plastic layer and the second plastic layer, and
(f) adjusting the mold system to thereby eject the product,
wherein the first mold cavity comprises a first-cavity-flow-channel which is located adjacent the first-layer-defining-mold-cavity-section, with a flow channel being defined as a portion of a mold cavity which is significantly thicker and wider than the adjacent mold cavity thickness for the purpose of directing the flow of injected plastic, and wherein step (a) comprises the step of:
(g) directing the first plastic into the first-layer-defining-mold-cavity-section via the first-cavity-flow-channel, so that the first plastic flows in the first-cavity-flow-ehan-nel in a direction which is positively different from said first predetermined general direction.

'7268 patent, col. 8, 11. 11-61 (emphasis added).

Independent Claim 21 is identical to Claim 1 except for steps (f) and (g):

(f) adjusting the mold system to thereby eject the product,
wherein the second mold cavity comprises a second-cavity-flow-channel which is located adjacent said second-layer-defining-mold-cavity-section, with a flow channel being defined as a portion of a mold cavity which is significantly thicker and wider than the adjacent mold cavity thickness for the purpose of directing the flow of injected plastic, and wherein step (d) comprises the step of:
(g) directing second plastic into the second-layer-defining-mold-cavity-section via the second-cavity-flow-channel, so that the second plastic flows in the second-cavity-flow-channel in a direction which is positively different from said second predetermined general direction.

Id. at col. 10, 11. 53-68; col. 11, 11. 1-35. Claim 21 thus requires a flow channel in the second mold cavity to redirect the flow of the plastic, rather than in the first

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Bluebook (online)
381 F.3d 1142, Counsel Stack Legal Research, https://law.counselstack.com/opinion/koito-manufacturing-co-ltd-and-north-american-lighting-inc-cafc-2004.