Texas Instruments Incorporated v. Cypress Semiconductor Corporation, Lsi Logic Corporation, and Vlsi Technology, Inc.

90 F.3d 1558, 39 U.S.P.Q. 2d (BNA) 1492, 1996 U.S. App. LEXIS 18143, 1996 WL 408491
Court of Appeals for the Federal Circuit·Decided July 19, 1996·No. 96-1003·Published·Cited by 217 cases

Opinion

LOURIE, Circuit Judge.

Texas Instruments Incorporated (“TI”) appeals from the final judgment of the United States District Court for the Northern Dis- *1560 tact of Texas granting judgment as a matter of law to the defendants, Cypress Semiconductor Corporation, LSI Logic Corporation, and VLSI Technology, Inc., that they did not infringe TI’s patents. Texas Instruments Inc. v. Cypress Semiconductor Corp., Civ. No. 3-90-CV1590-H, 1995 WL 811944 (N.D.Tex. Sept. 6, 1995). We affirm.

BACKGROUND

TI is the assignee of U.S. Patents 3,716,764 and 4,043,027. These patents claim different aspects of a process for encapsulating electronic components in plastic. The ’027 patent claims a transfer molding process for encapsulating a semiconductor device [40], also referred to as a semiconductor “die,” in plastic without damaging the device [40] or the fine wires [52 and 54], referred to as “whisker” wires, that provide the electrical connections between the device [40] and metal leads [10, 12, and 14]. The metal leads [10, 12, and 14] permit connection from the device [40] to an external circuit. In the claimed process, the device [40] and the whisker wires [52 and 54] are protected because the plastic is injected from a gate [88] located on the opposite side of the mold cavity [64 and 66] from the device [40] and the whisker wires [52 and 54]. Figure 5, as shown below, illustrates the claimed process.

[[Image here]]

Claims 12 and 14, with reference numbers to figure 5 and emphasis added, are at issue on appeal.

12. The process for encapsulating a semiconductor device [40] comprising: electrically connecting each of the electrical terminals of the device [40] to a conductor [10 and 14] and mechanically attaching a portion of said device to at least one of the conductors [12] for support;

disposing the conductors [10, 12, and 14] generally in a common plane;

disposing the device [40] and a major portion of the means for making electrical connection [52 and 54] between the terminals and the conductors generally on one side of the plane;

*1561 holding the ends of the conductors [10, 12, and 14] extending from the mold cavity [64 and 66] while injecting a fluid insulating material into the mold cavity on the other side of the plane [88] to subsequently solidify and embed said device [40], the fluid insulating material being injected into a portion of the cavity remote from the device [40] and the means electrically connecting the terminals of the device to the conductors [52 and 54], whereby the fluid will not directly engage the device [40] and electrical connection means [52 and 54] at high velocity, and the conductors will be secured against appreciable displacement by the fluid.

14. A process for encapsulating a semiconductor device [40] comprising: providing electrical connections [52 and 54] between electrical terminals of the device and a plurality of conductors [10, 12, and 14] arranged in a substantially common plane, said device [40] and the thusly provided electrical connections [52 and 54] thereto being disposed on one side of said plane,

disposing the device and portions of the conductors in a mold cavity [64 and 66], and

holding the conductors [10, 12, and 14] while injecting a fluid insulating material into the mold cavity for subsequently solidifying and embedding said device,

the fluid insulating material being injected into a portion of the cavity on the opposite side of said plane [88] to preclude direct high velocity engagement between the fluid and the device [40] and the electrical connections [52 and 54] thereto.

The ’764 patent contains a specification identical to that of the ’027 patent and claims the use of a lead frame [132] having conductor strips [136, 138, and 140] to support the device [142] during the transfer molding process. 1 After the semiconductor device [142] is encapsulated in plastic, the frame [132] is severed, leaving the conductor strips [136, 138, and 140] extending from the completed package in order to allow connection of the device [142] to an external circuit. Figure 9, as shown below, illustrates a metal lead frame as used in the claimed process.

[[Image here]]

Claims 16, 17, and 19 of the ’764 patent are at issue on appeal. Claim 16, with reference

numbers to figure 9 and emphasis added, is *1562 representative of the ’764 patent claims on appeal. 2

16. A method for providing electrical connections to and encapsulating a semiconductor device [142] comprising the steps of:
(a) providing a substantially flat metal sheet [132] having recesses [124, 126, 128, and 130] therein which divide the sheet [132] into a plurality of conductor strips [136, 138, and 140 (corresponding to 10,12, and 14 in figure 5) ] which are spaced apart from one another for at least a major part of their lengths and which are joined together at at least one of their ends by at least one side piece which is spaced from a central region of the assembly, a plurality of the conductor strips [136, 138, and 140] extending from the side piece parallel to one another for at least part of their lengths;
(b) conductively connecting one face of a semiconductor wafer [lk&] to one of said conductor strips [IS8 (corresponding to 12 in figure 5) ] in the central region;
(c) conductively connecting electrodes on the opposite face of the wafer to conductor strips [136 and 140] at the central region by separate lead wires [144 and 146 (corresponding to 52 and 54 in figure 5) ];
(d) enclosing the central region of the assembly in plastic insulating material to surround the wafer and lead wires and parts of the conductor strips; and
(e) severing the conductor strips at positions spaced irom the central region to eliminate the remainder of the sheet [132] including the side piece.

Cypress Semiconductor Corporation, LSI Logic Corporation, and VLSI Technology, Inc. import and sell semiconductor devices. These devices are significantly more complicated than the devices shown in TI’s patents due to advances in semiconductor technology. However, despite the advances in semiconductor technology, the defendants still encapsulate the devices using a transfer molding process.

In the accused transfer molding processes, the defendants employed a metal lead frame that differed from the one shown in TI’s patents in that the semiconductor device was attached to the lead frame at a “die pad,” not a conductor strip. The die pad supported the semiconductor device, but did not extend outside the completed encapsulated semiconductor device for connection to an external circuit. In addition, the die pad was situated 10-15 mils below the lead frame’s conductor strips. The device was connected to the conductor strips via whisker wires.

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Texas Instruments Incorporated v. Cypress Semiconductor Corporation, Lsi Logic Corporation, and Vlsi Technology, Inc., 90 F.3d 1558, 39 U.S.P.Q. 2d (BNA) 1492, 1996 U.S. App. LEXIS 18143, 1996 WL 408491 (Fed. Cir. 1996).

90 F.3d 1558 (Texas Instruments Incorporated v. Cypress Semiconductor Corporation, Lsi Logic Corporation, and Vlsi Technology, Inc.) — published by Counsel Stack Legal Research, free access to 12M+ legal documents.

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