Key Pharmaceuticals, Inc. v. Hercon Laboratories Corp.

981 F. Supp. 299, 1997 U.S. Dist. LEXIS 16046, 1997 WL 640959
CourtDistrict Court, D. Delaware
DecidedSeptember 30, 1997
DocketCivil Action 95-479-RRM
StatusPublished
Cited by8 cases

This text of 981 F. Supp. 299 (Key Pharmaceuticals, Inc. v. Hercon Laboratories Corp.) is published on Counsel Stack Legal Research, covering District Court, D. Delaware primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Key Pharmaceuticals, Inc. v. Hercon Laboratories Corp., 981 F. Supp. 299, 1997 U.S. Dist. LEXIS 16046, 1997 WL 640959 (D. Del. 1997).

Opinion

OPINION

McKELVIE, District Judge.

This is a patent case. Plaintiff Key Pharmaceuticals, Inc. (“Key”) is the owner of U.S. Patent No. 5,186,938 (“the ’93á patent”). Key alleges that defendant Hereon Laboratories Corporation (“Hereon”) has infringed claim 14 of the ’938 patent. Hereon has denied infringement and has asserted certain affirmative defenses. Hereon has also brought a counterclaim for a declaratory judgment that the ’938 patent is invalid, unenforceable, and not infringed. The parties tried this matter to the court from September 30 through October 10, 1996. For the reasons that follow, the court concludes that Hereon has infringed claim 14 and has failed to prove by clear and convincing evidence that the ’938 patent is invalid and unenforceable.

I. Factual and Procedural Background

The ’938 patent issued on February 16, 1993 following a series of applications, the earliest of which was filed on July 24, 1984. The named inventors are Steven Sablotsky, John Questel, and James Thompson. Claim 14 of the ’938 patent, the only claim at issue in this ease, is directed to an adhesive trans-dermal layer comprising a cross-linked acrylic adhesive which is capable of retaining dispersed therein sufficient nitroglycerin to deliver a pharmaceutically effective amount of nitroglycerin to a patient over a 24-hour period. The commercial embodiment of the ’938 patent is Key’s Nitro-Dur (referred to herein as “Nitro-Dur II”), a drug-in-adhesive transdermal patch that delivers nitroglycerin through the skin of a patient.

A. The State of the Art at the Time of the Claimed Invention 1. Reservoir Patches

Pharmaceutically active drugs can be administered to patients via transdermal *303 patches. These patches are affixed to the skin of a patient, and the drug contained therein passes from the patch’s adhesive layer to and through the skin to the patient’s circulatory system. The types of drugs that can be administered through such transdermal delivery systems include vasodilators, such as nitroglycerin, which is used to treat angina pectoris. The first commercial trans-dermal nitroglycerin delivery systems were introduced in the early 1980’s. These patches were known as “reservoir” patches because they contained a pouch or matrix wherein the nitroglycerin resided separate from the adhesive layer that adhered the patch to the patient’s skin. Due to the pouch or matrix, however, “reservoir” patches tended to be somewhat thick and bulky.

The predecessor of Nitro-Dur II, referred to herein as Nitro-Dur I, was one such reservoir patch. As with other reservoir patches, there were a number of problems associated with Nitro-Dur I. The patch adhered poorly to the skin and had a tendency to leak. It was also uncomfortable to wear. Also, as with other reservoir patches, the process of manufacturing Nitro-Dur I was difficult and time-consuming.

2. Drug-In-Adhesive Patches

At about the time that the first commercial reservoir patches were introduced on the market, others in the field of transdermal drug delivery systems began experimenting with systems in which nitroglycerin was incorporated directly into the adhesive layer, thus eliminating the need for a bulky reservoir. At that time, it was known in the art that drugs could be dispersed within an adhesive layer. Acrylic adhesives were known to be useful for the adhesive layer. Cross-linking of polymers, including acrylic polymers, was almost as old as polymer chemistry itself. According to Key, at least, what was not known in the art was how to combine these elements in such a way so as to incorporate sufficient nitroglycerin into the adhesive layer without dissolving the adhesive.

B. The Claimed Invention of the ’938 Patent
1. The Nitro-Dur II Project

Key began efforts to improve Nitro-Dur I soon after the product was launched with the commencement of a project referred to as the “Nitro-Dur II project.” Among those who worked on the Nitro-Dur II project were Steven Sablotsky, one of the ’938 patent’s named inventors, and Frankie Breslin, a member of Key’s clinical staff who worked closely with Sablotsky on the project. The first patch that Key experimented with was a coated two-side adhesive reservoir system in which a drug-permeable membrane was coated with adhesive on both sides. Key believed that coating the membrane on both sides would solve the leakage problems associated with Nitro-Dur I and that, because the external adhesive covered the entire surface of the patch, the patch could be made smaller than patches that had peripheral adhesives and yet still maintain good adhesion. On April 12, 1983, Sablotsky filed a patent application on the coated two-side system that Key was developing. That patent application eventually issued as U.S. Patent No. 4,585,452 (“the Sablotsky ’452 patent”) on April 29,1986.

Nevertheless, the coated two-side system of the Nitro-Dur II project was never introduced to the U-S. market. In fact, the system was never even tested on patients because it failed in laboratory flux studies— tests that measure the amount of drug being released from a patch. Key concluded from the flux studies that the nitroglycerin was not migrating to the external adhesive layer as expected, but instead was migrating to the inner adhesive layer and remaining there.

Key thus abandoned its development of a coated two-side system, and next experimented with a coated one-side system. This system was similar to the coated two-side system except that it did not contain an inner adhesive layer. Instead, the drug-permeable membrane was secured to the plastic backing layer by a heat seal. This system also failed, but this time the failure was due to poor adhesion to the patient. After the failure of the coated two-and one-side systems, Key turned to the development of a drug-in-adhesive nitroglycerin patch, eventually producing the system currently embodied and sold as Nitro-Dur II.

*304 2. The Claimed Invention of the ’938 Patent

As discussed above, at the time of the claimed invention, bilayer transdermal systems comprising a support or backing layer and an adhesive layer containing an active drug were known in the art. According to Key, however, it was not known at the time how to incorporate sufficient nitroglycerin into the adhesive layer without dissolving the adhesive. To determine how to do so, Key hired outside consultants in the field of polymer adhesives. In the course of developing the Nitro-Dur II system, Key employed the expertise of seven consulting firms specializing in adhesives before retaining John Ques-tel and James Thompson, the ’938 patent’s other two named inventors.

Sablotsky worked with Questel and Thompson in an effort to develop a formulation for the adhesive layer, and sent experimental formulations to Breslin for testing. In a memorandum dated May 8, 1984, Breslin summarized Key’s efforts to develop and test the experimental formulations that ultimately led to the creation of the Nitro-Dur II system. Her memorandum describes well over a hundred experimental formulations that faded for, among other things, delivery of sufficient nitroglycerin.

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