Southwall Technologies, Inc. v. Cardinal Ig Company

54 F.3d 1570, 1995 WL 274383
CourtCourt of Appeals for the Federal Circuit
DecidedJune 21, 1995
Docket94-1243
StatusPublished
Cited by624 cases

This text of 54 F.3d 1570 (Southwall Technologies, Inc. v. Cardinal Ig Company) is published on Counsel Stack Legal Research, covering Court of Appeals for the Federal Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Southwall Technologies, Inc. v. Cardinal Ig Company, 54 F.3d 1570, 1995 WL 274383 (Fed. Cir. 1995).

Opinion

MICHEL, Circuit Judge.

Southwall Technologies, Inc. (Southwall) appeals the March 2, 1994 decision of the United States District Court for the Northern District of California, Docket No. C-92-0327-DLJ, granting summary judgment for Cardinal IG Company (Cardinal) that Cardinal’s LOE.2 window glazing product cannot infringe Southwall’s Reexamined U.S. Patent No. B1 4,799,745 (the ’745 patent). Because the district court as a matter of law correctly interpreted the claims of the ’745 patent to foreclose literal infringement and correctly concluded that, as limited by prosecution history, the range of permissible equivalents precluded infringement under the doctrine of equivalents, we affirm.

BACKGROUND

The invention of the ’745 patent is an improved heat mirror, a thin, transparent coating applied to glass or plastic that allows visible light to pass through but reflects heat (infrared light). Such coatings are useful as window glazing materials. A heat mirror generally comprises one or more thin layers of silver, which are transparent to visible light but reflect heat, spaced apart by a layer of dielectric material, typically metal oxide, an anti-reflective, non-absorbing material that decreases the reflection and increases the transmission of visible light. Two silver layers spaced apart by a dielectric layer form a Fabry-Perot interference filter. The heat mirror may also include additional layers of dielectric or other materials due to manufacturing constraints.

The specification of the ’745 patent. describes the invention as an improvement over the heat mirror of the Apfel patent, U.S. Patent No. 3,682,528. The Apfel patent teaches that to obtain thin, optically suitable layers of silver, it is necessary to first lay down a thin “nucleation” layer of nickel and then apply the silver over the nickel by vacuum deposition methods. Apfel further teaches that the silver layer may be coated with a thin layer of vapor-deposited nickel (a post-coat layer) to improve the durability of the heat mirror if another layer, such as a dielectric layer, is to be applied over the silver layer. Apfel’s nucleation and post-coat layers may be a clear dielectric material such as titanium oxide'rather than nickel. Because the nucleation and post-coat layers are time consuming and expensive to produce, an objective of Southwall’s invention was to provide a Fabry-Perot filter with minimal complexity and production steps. The invention of the ’745 patent accomplishes this objective by “employing as the interference filter a multilayer stack including at least two separate discrete continuous sputter-deposited transparent metal layers separated from one another by discrete continuous layers of dielectric.” U.S. Pat. No. 4,799,745, col. 2, lines 21-25.

Claim 14 of the reexamined 1 ’745 patent, asserted by Southwall, recites (emphasis added): 2

*1574 A visually transparent, infrared reflecting composite film comprising a transparent support having adhered to one surface thereof an interference filter having a •plurality of continuous directly contiguous stacked layers, said layers comprising:
a. a dielectric layer,
b. [a] discrete sputter-deposited transparent metal layer,
c. one or more pairs of layers, each pair comprising a dielectric spacer layer and a discrete sputter-deposited transparent metal layer, and
d. a dielectric outer layer,
wherein the dielectric is a sputter-deposited dielectric; the metal layers each comprise silver and each are from 4 to 17 nm in thickness and the dielectric layers each have an index of refraction of from about 1.75 to about 2.25 with the spacer layers having a thickness of from 70 to 100 nm and outer layers having a thickness of from about 30 nm to about 70 nm.

In other words, claim 14 recites a support, such as glass or plastic, which is coated with “continuous directly contiguous stacked layers” of sputter-deposited 3 dielectric, silver, sputter-deposited dielectric, silver and, finally, sputter-deposited dielectric material. The ’745 specification defines “directly contiguous” as having “its usual meaning of being in actual contact, i.e., of being adjoining.” When the examiner nevertheless questioned the meaning of “directly contiguous” in a July 5, 1988 office action, Southwall replied:

The term “directly” as used in the claims is intended to mean that the layers are present’ or laid down contiguous with one another without intervening layers. In other words, no nucleation layers are present between two “directly contiguous” layers or between layers which are laid down “directly” on one another.

In accordance with Southwall’s own definition, unlike the interference filter disclosed in the Apfel patent, the interference filter recited in claim 14 can have no additional layers between the silver and the sputter-deposited dielectric layers, not even nucleation or sacrificial barrier layers.

Cardinal’s LOE2 product consists of the following layers on a glass support: zinc oxide (a dielectric), silver, titanium oxide (a dielectric), zinc oxide, silver, titanium oxide, zinc oxide, titanium dioxide and a final zinc oxide layer. The titanium oxide layer is formed by a two-step process in which titanium metal is first sputtered in a nonreactive argon atmosphere to form a layer of titanium metal covering the silver layer. The zinc oxide layer is formed by a reactive sputtering process involving the sputtering of zinc metal in an oxygen atmosphere. Sputtered zinc metal reacts with the oxygen to form zinc oxide which is deposited directly onto the surface. During this process the layer of titanium metal already there is converted to titanium oxide by the action of oxygen. 4 The titanium metal layer acts as a “sacrificial barrier layer” by protecting the silver layer from oxidation during formation of the zinc oxide dielectric layer. 5 For purposes of summary judgment analysis, we assume it is completely converted to titanium oxide during this step. In sum, Cardinal’s zinc oxide layer is formed by a one-step reactive sputtering process in which zinc oxide is directly deposited, whereas its titanium oxide layer is formed by a two-step process wherein the first step requires deposition of titanium metal and the second step requires oxidation of titanium metal to create titanium oxide.

Southwall filed the present suit on January 14, 1992 alleging that Cardinal’s LOE2 heat mirror infringes the ’745 patent. Cardinal moved for summary judgment on the grounds that (1) its product does not infringe the ’745 patent, (2) the ’745 patent is invalid *1575 for failure to state the best mode of the invention, and (3) the ’745 patent is invalid as either anticipated by or obvious in light of the prior art. The district court granted Cardinal’s summary judgment motion on the first ground but denied it on the other two.

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54 F.3d 1570, 1995 WL 274383, Counsel Stack Legal Research, https://law.counselstack.com/opinion/southwall-technologies-inc-v-cardinal-ig-company-cafc-1995.