Jeremy Souders v. Exxon Mobil Corporation

Court of Appeals of Texas·Decided April 2, 2024·No. 01-21-00593-CV·Published

Opinion

Opinion issued April 2, 2024

In The

Court of Appeals

For The

First District of Texas

loss of earning capacity. Both Souders and Exxon appealed. For the reasons discussed below, we reverse the trial court’s judgment and render a take-nothing judgment in favor of Exxon.

BACKGROUND

Exxon’s Baytown Facility and the Turnaround Souders’s accident occurred while he was working at Exxon’s Baytown oil refining facility during a “turnaround.” A turnaround is when Exxon shuts down parts of the facility for major maintenance. Exxon hired JV Industrial Companies, or JVIC, as an independent contractor to perform crane and rigging operations for the turnaround. Souders was a JVIC employee and a certified advanced rigger.

During this turnaround, Exxon shut down and was repairing its flexicoker unit. The flexicoker unit refines crude oil by converting it to lighter materials like gasoline, diesel, and low butane gas. Inside the flexicoker unit are heat exchanger bundles that transfer heat for either heating or cooling the oil. A heat exchanger bundle is a 30,000-pound cylinder made of metal coils. Generally, during the turnaround, the bundles were removed from the flexicoker unit, moved to an open staging area called the 152 yard, and then moved to another open area called the wash slab for high-pressure cleaning.

Exxon requires crane operators and riggers who work for its independent contractors to be nationally certified in crane operation and rigging, respectively.

These certifications mean the crane and rigging crews already have the qualifications and skills to perform crane lifts before working at Exxon’s facilities. Exxon also requires site-specific safety training. Exxon’s safety guidelines do not train independent contractors on how to operate cranes or rig loads for lifting but are meant to reinforce safety guidelines the contractors already know as well as add site- specific rules.

One set of Exxon’s site-specific safety guidelines is MWP 9080.1 MWP 9080 establishes minimum safety guidelines for crane lifts and provides a framework for performing crane lifts safely. For instance, MWP 9080 requires a crew, before performing a crane lift, to complete a lift plan checklist and to identify exclusion zones. An exclusion zone is basically a zone of danger around a lift—it includes areas around the load being lifted where a person could be struck or crushed by the load. MWP 9080 also requires each crew to identify a lift director before each lift. The lift director is a member of the crew who is responsible for making sure the lift plan checklist is properly filled out before the lift, leading a pre-lift briefing to review the lift plan checklist with the crew, and ensuring that the exclusion zones are established and effectively managed.

MWP 9080 defines basic and complex crane lifts. A basic lift is any lift that does not meet the definition of a complex lift. A complex lift is defined to include

1 MWP stands for “maintenance work practice.”

several types of lifts, like a lift using nonstandard rigging practices or special equipment, a lift using 80% of the crane’s capacity, a lift weighing more than 50 tons, or a lift using two cranes. An Exxon site lift specialist must sign off on a complex lift before an independent contractor crew can perform the lift.

When Souders was injured, Exxon was also in the process of implementing a new set of site-specific safety guidelines, Tier 1 Best Practices or T1BP. Several months earlier, an employee of an independent contractor was injured during a crane lift—because the independent contractor was called Jacobs, this was known as the Jacobs incident. As a result of the Jacobs incident, Exxon decided to implement T1BP to improve safety among its contractors. By the time of Souders’s injury, some contractors, like Souders, had received T1BP training, but others had not because Exxon was still in the process of training all its contractors.

Like MWP 9080, T1BP also defines minimum safety requirements to prevent injury during crane and rigging activities. T1BP generally requires crew members to actively participate in pre-lift briefing, know the boundaries of the exclusion zones, understand the items in lift plan checklists discussed during pre-lift briefing, and sign the checklists. T1BP also requires that each lift have a lift director, and it requires the lift director ensure that all lift plan checklists have been completed and that all crew members participate in a pre-lift briefing that covers the plan for managing exclusion zones.

Exxon’s safety guidelines like T1BP and MWP 9080 are only meant to reinforce safety practices the crane and rigging crews should already know; Exxon does not provide comprehensive training for crane rigging and operating. Neither MWP 9080 nor T1BP explain how to perform crane and rigging operations. Independent contractors, like JVIC, are responsible for the training and qualifications of their crews.

When Souders was injured, Exxon knew that not all contractors had completed T1BP training and that some of Exxon’s supervisors were not yet knowledgeable about T1BP. After the Jacobs incident, Exxon conducted a T1BP audit and found:

• Observations have indicated site rigging groups with gaps in their execution of the new Tier 1[;]

• Implementation has been taught in classroom setting and minimum field verification has been performed[;]

• Majority of the review process has taken place in the form of desktop review of completed paperwork and in field only when clarification required it[;]

• Lack of site Mechanical [supervisor]s being trained on the Tier 1 BP has [led] to a lack of knowledgeable oversight in the field[; and]

• Left unchecked, this lack of knowledge and oversight could provide an opening for a serious incident[.]

The Accident

On May 1, 2018, Souders and his JVIC crew were working the night shift. His crew included Harold Bird, the crane operator, and Richard Hubbell and Raul Ortiz,

two riggers like Souders. Each member of the crew had NCCCO or NCCER certifications. The crew was experienced: Bird had over 35 years’ experience, and the two other riggers each had more than 15 years’ experience and were certified riggers. Souders himself had been a certified rigger for more than five years and had gone through T1BP training. Souders, however, was the only member who had received T1BP training.

Souders’s crew started in the wash slab that evening, the open space where equipment was cleaned.

Gerald Adams, Exxon’s acting supervisor over the 152 yard, was supervising a crane disassembly in another part of the facility and was not supervising Souders’s crew that night. After Adams spoke with Hubbell, he understood the crew would be moving a crane out of the way in the wash slab, but Adams testified he did not know they were going to perform a lift that night. They received their assignments from JVIC, not Exxon.

James Laramore was Exxon’s step-up supervisor over the wash slab. He testified that he did not have anything to do with crane and rigging operations, except that when crane and rigging crews were in his area—the wash slab—he would have a safety talk with them. In his words, he would “go have a safety talk with them to . . . make sure they understand what they’re doing, that they’re clear on it and they don’t have any questions and that I don’t need to contact their supervisor.”

Generally, in a safety meeting, he would ask the crew if they had any safety concerns, what would be the worst thing that could happen, and how they could mitigate the dangers. He was not familiar with MWP 9080 or T1BP. On the night of May 1, he had a conversation with the JVIC crew to discuss moving a clean heat exchanger bundle out of the wash slab to the 152 yard. He also discussed with the crew moving a bundle from the 152 yard to the wash slab. He did not cover MWP 9080 or T1BP with them, nor did he discuss exclusion zones.

The crew performed the first crane lift, at the wash slab, without incident.

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Jeremy Souders v. Exxon Mobil Corporation, (Tex. Ct. App. 2024).

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