In re Lloyd

172 F.2d 583, 36 C.C.P.A. 817, 80 U.S.P.Q. (BNA) 499, 1949 CCPA LEXIS 272
CourtCourt of Customs and Patent Appeals
DecidedFebruary 1, 1949
DocketNo. 5454
StatusPublished
Cited by3 cases

This text of 172 F.2d 583 (In re Lloyd) is published on Counsel Stack Legal Research, covering Court of Customs and Patent Appeals primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
In re Lloyd, 172 F.2d 583, 36 C.C.P.A. 817, 80 U.S.P.Q. (BNA) 499, 1949 CCPA LEXIS 272 (ccpa 1949).

Opinion

GaeRett, Chief Judge,

delivered the opinion of the court:

We have here an appeal from the decision of the Board of Appeals of the United States Patent Office affirming the rejection by the Primary Examiner of seven claims, being all the claims, of appellant’s application for patent entitled “For Heat-Insulating Material.” The claims are numbered respectively 4, 5, 14, 15, 16, 17, and 18.

In the brief for appellant it is stated:

The problem that confronted appellant was to provide an integral insulation material having, among others, the following physical characteristics:
(1) An insulation temperature range up to and in excess of 1,000° F.
(2) Light weight and low density.
(3) Low thermal conductivity.
(4) A high modulus of rupture.
(5) Low percentage of volume shrinkage when heated.
(6) Resistance to compression and abrasion.
(7) A low percentage of moisture absorption by volume.
(8) Capability of withstanding a soaking heat of 1,250° F.
(9) Unaffected by immersion in water.
These characteristics of the material are set forth in appellant’s specification.

The brief of the Solicitor for the Patent Office gives the following epitome of the subject matter:

Appellant’s specification describes an alleged new molded, porous, calcareo-silicious material for thermal insulation. In preparing such material, a slurry in water of comminuted calcium oxide (lime), silica, uncalcined bentonite and asbestos fiber is prepared, the bentonite and asbestos components amounting to not over 15% each of the total dry weight of the finished product. The mixture is heated below the boiling point of water until a jelly-like or viscous consistency results, and then placed into molds or forms of the desired shape. The mixture is then thermo-set in its molded shape by subjecting to heat alone or to both heat and steam, and then finally dried. The finished product is said to comprise principally calcium silicate, formed by reaction of the calcium oxide and silica, with minor proportions of asbestos and bentonite, and to possess a very [819]*819low density, low thermal conductivity, low shrinkage on heating, high tensile strength, and resistant to compression, abrasion and water. The product is alleged to be a superior, low cost, light weight insulation having a wide temperature range and having the requisite structural strength to withstand rough treatment in transportation, application and use.

The board regarded claim 4 as representative. We quote it and, for reasons hereinafter appearing, quote also claims 14 and 17.

4. A heat-insulating material comprising a shaped and hardened body of cellular structure consisting of calcium silicates reenforced with inorganic fibres, and containing a hydrophilic colloid in an amount not in excess of about fifteen percent of the total dry weight of the material.
14. A molded insulating material of cellular structure, comprising calcium silicate, bentonite, and asbestos fibres, said material having the following characteristics and properties; weight about twelve pounds per cubic foot; thermal conductivity of not more than 0.50 B. t. u. per hour per degree of Fahrenheit inter-face temperature difference per unit of thickness, at a hot plate temperature of about 220° F.; effective insulating temperature range up to about 1,000° F.; tensile strength of not less than fifty to sixty pounds per square inch; and of being unaffected by water.
• 17. A light-weight molded cellular heat-insulating material comprising a mixture of about 4 parts by weight of calcium oxide, about 6% parts by weight of silica, and about 2% parts by weight each of bentonite and asbestos fibres.

The references relied upon by both the examiner and the board are the following patents:

Kern, 1,666,936, April 24, 1928.
Huttemann et al., 1,932,971, October 31,1933.

The Kern patent “relates to manufacturing bricks, tiles and other elements useful-in the manufacture of houses and buildings, such products being of the general nature of sand lime bricks, but being substantially improved in regard to their properties, * * The specification describes the process of manufacturing the articles by mixing “highly pure” sand with slaked lime and supplying water in sufficient amount to enable the molding of the brick, there being added to the mixture kieselguhr, which is a species of diatomaceous earth, and a clay such as bentonite. It is taught that such added materials produce lime bricks that are much stronger than those not having such added ingredients. It is also taught by Kern that both the kieselguhr and bentonite promote silicification and that porosity occasioned by the admixture of the kieselguhr causes acceleration of the hardening of the bricks, which are first heated in a steam atmosphere to produce calcium silicate which acts as a binder.

The Huttemann patent relates “to building material and particularly to heat-insulating light weight blocks with a good mechanical strength.”

[820]*820The board points out that his patent discloses:

* * * a light weight molded cellular heat-insulating material in the form of calcium silicates reinforced with asbestos fibers. The materials employed by Huttemann et al in making their material are the same as those employed by the appellant here with the sole exception that the patentees do not usé bentonite. As disclosed in the patent specification, sand and lime are mixed together in proper proportions with water to form a silicate in which there is no uncombined lime. This material is stabilized with asbestos fiber to increase the mechanical strength of the final product. After thoroughly drying, all but the chemically combined water is driven out, leaving a porous structure which has high heat-insulating weight, that is, of the order of 10 to 60 pounds per cubic foot.

The board stated that neither of the references directly anticipates the claims here involved, but pointed out that “both show essential and important elements of appellant’s composition in combination,” and commented:

In view of the disclosures in these two patents we are in agreement with the Examiner’s conclusion that invention would not be involved in improving Hutte-mann et al.’s composition by following the teaching of Kern who shows that the addition of bentonite of calcium silicates to provide a porous structure is not new with the appellant. We consider that the products produced by both patentees are sufficiently similar so that it would be obvious to modify either one in view of the other, that is to say, by adding the bentonite of Kern to the composition of Huttemann et al. or, for that matter to add asbestos fibers to the Kern composition for the obvious purpose of increasing the mechanical strength thereof would be an entirely obvious procedure.

The board’s discussion of claims 14,16, and 17 is hereinafter quoted.

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Bluebook (online)
172 F.2d 583, 36 C.C.P.A. 817, 80 U.S.P.Q. (BNA) 499, 1949 CCPA LEXIS 272, Counsel Stack Legal Research, https://law.counselstack.com/opinion/in-re-lloyd-ccpa-1949.