In Re EARLEY

CourtCourt of Appeals for the Federal Circuit
DecidedDecember 14, 2020
Docket20-1816
StatusUnpublished

This text of In Re EARLEY (In Re EARLEY) is published on Counsel Stack Legal Research, covering Court of Appeals for the Federal Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
In Re EARLEY, (Fed. Cir. 2020).

Opinion

Case: 20-1816 Document: 26 Page: 1 Filed: 12/14/2020

NOTE: This disposition is nonprecedential.

United States Court of Appeals for the Federal Circuit ______________________

IN RE: MATTHEW EARLEY, Appellant ______________________

2020-1816 ______________________

Appeal from the United States Patent and Trademark Office, Patent Trial and Appeal Board in No. 12/925,235. ______________________

Decided: December 14, 2020 ______________________

MATTHEW EARLEY, Allenwood, NJ, pro se.

MARY L. KELLY, Office of the Solicitor, United States Patent and Trademark Office, Alexandria, VA, for appellee Andrei Iancu. Also represented by MICHAEL S. FORMAN, THOMAS W. KRAUSE, AMY J. NELSON, FARHEENA YASMEEN RASHEED. ______________________

Before PROST, Chief Judge, CLEVENGER and TARANTO, Circuit Judges. PER CURIAM. Matthew Earley is the named inventor on U.S. Patent Application No. 12/925,235 (the ’235 application), titled “Fixed Pitch Wind (or Water) Turbine with Centrifugal Case: 20-1816 Document: 26 Page: 2 Filed: 12/14/2020

2 IN RE: EARLEY

Weight Control (CWC).” The examiner rejected claims 26– 29 of the ’235 application for obviousness based on one of Mr. Earley’s prior patents, i.e., U.S. Patent No. 6,949,842 (the ’842 patent), in combination with U.S. Patent No. 3,942,026 (Carter) and U.S. Patent Publication No. 2010/0207396 (Simon). The Patent Trial and Appeal Board affirmed the examiner’s rejections. We affirm the Board. I The ’235 application, filed on October 18, 2010, involves fixed-pitch wind or water turbines with centrifugal weight control. J.A. 30. For this appeal, the application’s disclo- sures on wind turbines are most relevant. The application builds on Mr. Earley’s ’842 patent and uses that earlier pa- tent’s “control solution”—a centrifugal-weight-control as- sembly. J.A. 31. This application describes “an implementation” that “extend[s] the low speed shaft down the length of the tower” of a wind turbine. J.A. 31. Accord- ing to the ’235 application, “extending the low speed shaft down the length of the tower also means you can move other major components down, including [a] generator and [a] gearbox,” resulting “in several compelling advantages.” J.A. 31. The centrifugal-weight-control “configuration is horizontal (perpendicular to [the] vertical low speed shaft).” J.A. 32. Figure 1 illustrates the wind-turbine embodiment: Case: 20-1816 Document: 26 Page: 3 Filed: 12/14/2020

IN RE: EARLEY 3

J.A. 35. The specification asserts that this configuration is an improvement over the prior art. It says: “Employing [cen- trifugal weight control] (in lieu of pitch or stall solutions) in conjunction with induction generator torque, enables on demand control of necessary amounts of opposing torque to manage rotor speed in gusty and increasing wind speeds through cut-out . . . typically 25 meters per second.” J.A. Case: 20-1816 Document: 26 Page: 4 Filed: 12/14/2020

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31 (second alteration in original). “Current technology cap- tures and transforms less than half of the energy content available,” the specification states, explaining that, in the prior art, “the operating speed [for wind turbines] is typi- cally up to 25 m/s” but the “rated power is typically reached at 14 or 15 m/s.” J.A. 30. The arrangement in the ’235 application purports to use more of the available energy. Claim 26 is representative and recites: A wind turbine for the production of in- creasing amounts of energy in increasing wind speeds up to cut-out at 25 m/s [c]ompris- ing: a supporting framework including: an elevated platform for the swiveling movement about a vertical axis; a supporting tower; a rotor with fixed pitch blades; a horizontal low speed shaft that couples to said rotor for rotation with said rotor; a right angle gearbox that journals said horizontal shaft to input of said right angle gearbox; an extended vertical shaft that journals to output side of said right angle gearbox; a centrifugal weight control apparatus that drivingly connects to said extended vertical shaft at base of tower; a multi-geared transmission having a low speed input connected to said extended vertical shaft; a high speed output of said multi-geared transmission; Case: 20-1816 Document: 26 Page: 5 Filed: 12/14/2020

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a clutch that journals to said high speed output[; and] an induction generator that operatively connects to said clutch for rotation at desired speeds. J.A. 756 (emphasis added). II A The examiner and the Board relied on three prior-art references—the ’842 patent, Carter, and Simon—for reject- ing representative claim 26. The ’842 patent: “Centrifugal Weight Control for a Wind or Water Turbine.” The ’842 patent lists Mr. Earley as the inventor and describes a “centrifugal weight control” as- sembly that “control[s] rotor speed” while wind (or water) speed changes. ’842 patent, col. 2, lines 14–18. The assem- bly includes weights that can be moved away from or to- ward the rotational axis to change the inertial force. Id., col. 2, lines 30–50. By adjusting the location of the weights while the overall assembly rotates, the centrifugal-weight- control assembly can maintain the wind turbine’s operat- ing speed while increasing rolling torque, which allows generators to capture energy. Id. The general concept is similar to changing gears on a bike. Unlike the ’235 appli- cation, the centrifugal-weight-control assembly of the ’842 patent is essentially parallel to the blades of a wind turbine and not connected to a vertical shaft. Figure 1 shows the placement of the assembly: Case: 20-1816 Document: 26 Page: 6 Filed: 12/14/2020

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’842 patent, fig. 1. Carter: “Wind Turbine with Governor.” Carter “gener- ally relates to a wind driven turbine assembly for driving a generator or generators in a manner to produce electrical energy in response to rotation of the wind turbine.” Carter, col. 1, lines 6–9. Carter describes “a wind turbine assembly including a single vertical drive shaft drivingly connected to a generator assembly and a governor assembly for con- trolling the rotational speed of the drive shaft by connect- ing additional generators to the drive shaft for increasing Case: 20-1816 Document: 26 Page: 7 Filed: 12/14/2020

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the load thereon.” Id., col. 1, lines 37–43. “The horizontal shaft is drivingly connected to a vertical shaft which drives a generator assembly at the lower end of the supporting framework. A wind vane assembly is connected to the turntable and a governor assembly is drivingly connected to the horizontal shaft for controlling the rotational speed of the wind wheels and horizontal shaft.” Id., Abstract. Figure 1 shows the location of the transmission and generator at the base of the turbine:

Carter, fig. 1. Simon: “Power Generating System.” This prior-art ref- erence describes “[a] system for converting wind power to Case: 20-1816 Document: 26 Page: 8 Filed: 12/14/2020

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electrical power comprising a transmission module with multiple power flows to an output and a first generator cou- pled to the output.” Simon, Abstract. In particular, Simon describes a “power conversion module 18” with “an induc- tion generator, which provides a cost-effective machine for converting the rotational energy to electricity for power to the grid 22.” Id., ¶ 26. Simon also describes a multi-geared transmission, namely, “a transmission 30 selectable be- tween at least two gear ratios, for example[,] a three (or more) speed transmission, coupled between the turbine 10 for receiving wind energy and at least one generator 36 in the power conversion module 18.” Id., ¶ 30. B On January 6, 2017, the examiner issued Mr. Earley a final rejection of claims 26–29 for obviousness over the combination of the ’842 patent, Carter, and Simon. J.A.

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