Hoskins Mfg. Co. v. General Electric Co.

212 F. 422
District Court, N.D. Illinois·Decided November 10, 1913·No. No. 30,262·Published·Cited by 15 cases

Opinions

SANBORN, District Judge.

Infringement suit on patent No. 811,-859, to Albert L. Marsh, assignor of the plaintiff, applied for March 15, 1905, and issued February 6, 1906. The’ defenses are that the patent is invalid for anticipation, and in any event not infringed. Defendant claims that the patent is not meritorious, and contributed nothing to what previously existed, and is entitled to no consideration [424] from any; point of view. On the other hand, plaintiff claims that the patentee discovered that an electrical resistance element or material composed of nickel and chromium in certain proportions is suitable., for all-around use in the various situations in which electrical resistances are desirable for rheostats, electric heaters, toasters, cookers, soldering irons, flatirons, etc. Plaintiff’s material may be called the “Marsh resistor,” and defendant’s bears the' name of “calorite.” The great benefit claimed for these two materials is their extraordinary durability, as compared with the prior art. They have more than 70 times the resistance of copper, and twice that of nickel, copper alloy, and more than 150 times the durability of anything known in the prioi: art.

The case presents some rather unusual features, particularly the action of the Patent Office in rejecting claims afterwards allowed, the character of the Placet disclosure, and the fact that almost the sole utility of Marsh’s discovery resides in the quality of durability, apparently unknown to him at the time he received his patent. The pat-entee thus describes his alleged discovery:

“My object is to provide, 'as an improved electric resistance material, a metal which, has the property of being particularly low in electric conductivity, has a melting point exceeding that of pure copper, and may be drawn or otherwise shaped to form particularly durable, efficient, and desirable strips, strands, or filaments suitable for use in the various connections where electric resistances are desirable. I have discovered that the metals of what is termed the ‘chromium group,’ particularly when mixed with nickel, form an alloy having the properties of being very low in electric conductivity, very infusi-ble, nonoxidizable to a very high degree, tough and sufficiently ductile to permit drawing or shaping it into wire or strip form to render it convenient for use as an electric resistance element. * * * These metals are chromium, molybdenum, tungsten, and uranium. Any one of these metals is suitable for my purpose, though for various reasons I prefer to employ chromium. * * * As the above metals possess characteristics in common which adapt them to my purpose, any one of them may be- employed, though when alloyed with nickel or cobalt, for example, proportions may vary to produce the best electric resistances, taking into consideration the necessary toughness and degree of ductility desirable for the particular purpose in hand. I have found, for example, that an alloy consisting of 90 per cent, nickel and 10 per cent, commercially pure chromium may be drawn into a fine wire and annealed, producing a tough metal having a melting point exceeding that of pure copper and with an electric resistance approximating 50 times that of pure copper. Its temperature coefficient is particularly low, it does not become crystalline and brittle under heating and cooling, it resists oxidation to a remarkable degree under very high temperature, and likewise keeps a polish under all atmospheric conditions, even where corrosive fumes are present.
“Any metal of the chromium group possesses desirable qualities for electric resistance material, whether employed alone or alloyed with nickel or cobalt. At the present time I am of opinion that the most practical and desirable electric resistance material may be formed of an alloy of nickel and chromium in suitable proportion, drawn into strips, strands, or filaments and annealed. In its broadest sense, however, my invention is not to be limited to an alloy of the last-named metals.
“The accompanying drawing shows a rheostat of a well-known type, in which the coiled wires a are resistance elements formed of a metal alloy, consisting of less than 50 per cent, of a metal of the chromium group and more than 50 per cent, of nickel or cobalt, or both. In practice I prefer, mainly for commercial reasons, to form the alloy of preferably less than 25 -per cent, chromium and more than 75 per cent, nickel. Variations in the relative proportions of the metals would affect more or less the variations in. strength, [425] durability, and resistivity of the alloy. It may be stated, for example, that a metal alloy consisting of 15 per cent, chromium and S5 per cent, nickel drawn into a wire .016 of an inch in diameter has a resistance approximating 2.3 ohms per foot.
“As stated before, either nickel or cobalt is suitable for my purpose, when alloyed with a metal of the chromium group in a proportion of more than 50 per cent, nickel or cobalt, or both, and less than 50 per cent, chromium or the like. Nickel and cobalt alloy readily with metals of the chromium group and resist oxidation to a high degree. Iron, on the other hand, is readily oxidiza-ble and will not answer my purpose when alloyed with a metal of the chromium group. Where I mention in the claims a metal having the properties of nickel or cobalt, I wish to designate only the metals nickel and cobalt,' which have properties that are the same for my purpose, but which cannot both be classed under any single term’of which I am aware.”

The patent is not directed specifically to the use of resistance elements for electric heaters or cookers, but rather to a resistance element or material for any and every purpose for which such,elements may be used. The only drawing accompanying the patent shows a rheostat, whose purpose is to throttle the electric current. Such resistances are commonly used in street cars, and other locations where it is desired to start up motors and cut down the current while the motor is being started. The patent is designed for resistances for such uses as much as for any other.

It turns out, however, to the surprise of the patentee as much as anybody, that the Marsh resistor is peculiarly adapted to those situations where very high temperature is required, 1,000 degrees centigrade or more, where prior devices were so short-lived as to' be of comparatively little use. Both plaintiff’s and defendant’s material will last 400 hours or more at the temperature mentioned; and it is this feature which gives them their very great value and utility. Defendant’s material, called calorite, is substantially the same as plaintiff’s, except that it is a quarternary alloy of four substances, nickel, chromium, iron, and manganese, while plaintiff’s is a binary alloy, composed of nickel and chromium only.

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Hoskins Mfg. Co. v. General Electric Co., 212 F. 422 (N.D. Ill. 1913).

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