Hanlon v. Airco Industrial Gases

579 N.E.2d 1136, 219 Ill. App. 3d 777, 162 Ill. Dec. 322, 1991 Ill. App. LEXIS 1617
CourtAppellate Court of Illinois
DecidedSeptember 20, 1991
Docket1-88-2037
StatusPublished
Cited by4 cases

This text of 579 N.E.2d 1136 (Hanlon v. Airco Industrial Gases) is published on Counsel Stack Legal Research, covering Appellate Court of Illinois primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Hanlon v. Airco Industrial Gases, 579 N.E.2d 1136, 219 Ill. App. 3d 777, 162 Ill. Dec. 322, 1991 Ill. App. LEXIS 1617 (Ill. Ct. App. 1991).

Opinion

PRESIDING JUSTICE LORENZ

delivered the opinion of the court:

After Hugh J. Hanlon III was killed in a construction accident, plaintiff, the administrator of his estate, filed suit for wrongful death based on a theory of strict products liability. Following a jury trial, a verdict was returned in favor of plaintiff in the amount of $300,000. Defendants appeal and contend that: (1) the trial court erred when it entered a directed verdict in favor of plaintiff on defendants’ affirmative defense of assumption of the risk; (2) the trial court abused its discretion making several evidentiary rulings over the defendants’ objections; and (3) the trial court abused its discretion by submitting three jury instructions over the defendants’ objections.

We reverse and remand for a new trial with directions.

Relevant to our disposition are the following facts as disclosed by the record. On August 23, 1978, Hugh J. Hanlon III (Hanlon) was killed in a construction accident in downtown Joliet, Illinois. He was killed when a pressurized gas tank exploded while he and a co-worker were attempting to spray some newly laid cement with a curing compound intended to prevent the cement from cracking.

The P.T. Ferro Construction Company (Ferro), Hanlon’s employer, devised a setup consisting of two tanks with connecting apparatus to spray the curing compound. One tank contained 2,200 pounds of compressed nitrogen gas. A regulator with two gauges was connected to the discharge valve of the nitrogen tank. One gauge indicated the amount of nitrogen gas contained in the tank, and the other gauge indicated the amount of nitrogen gas being released from the tank. The pressure from the nitrogen tank could be adjusted by turning a T-handle located between the gauges. When turned completely on, a maximum of 200 pounds per square inch of pressure could be released through the regulator.

A four-foot rubber hose connected the nitrogen tank regulator to another, smaller tank which contained the curing compound. The four-foot rubber hose entered the compound tank at the top through a plug. Another 15-foot hose with a spray nozzle was attached to the bottom of the compound tank. The setup, therefore, allowed the nitrogen gas to enter the compound tank and propel the curing compound into the 15-foot hose and onto the cement. The entire setup had been placed on a movable cart.

Both tanks contained built-in devices which were intended to prevent the pressure from exceeding certain levels. Ferro maintained the nitrogen tank device at 18 pounds per square inch, substantially lower than the regulator’s 200-pound-per-square-inch maximum capacity. The nitrogen tank device, however, was not intended to protect against an excess of pressure after the nitrogen entered another holding tank, which in this case was the compound tank. There was no testimony concerning the setting on the compound tank device. Also, the exact capacity of the galvanized steel compound tank itself was not known either before or after the explosion because it was not a “coded vessel.” It was agreed at trial, however, that its capacity was, in light of the explosion, incompatible for the nitrogen tank.

The setup had been used at the site for the two weeks prior to the explosion. On the day of the explosion, Mike Riddle, a Ferro employee, and Edward Butler, a cement mason, prepared the setup for spraying.

In the past, Ferro had used a single tank with a manual air pump to spray the curing compound. In this instance, both Riddle and Butler testified that they believed the nitrogen tank contained oxygen instead of nitrogen. Both stated that no labels, markings, or warnings appeared on the nitrogen tank. An engineer for defendant Aireo Industrial Gases (Aireo), however, testified that the nitrogen tank at one time had a label indicating its contents but the label wore off over time.

Both Riddle and Butler knew that the T-handle controlled the amount of pressure released from the nitrogen tank and that Ferro had a rule that the T-handle was not to be turned to allow more than 15 pounds per square inch of pressure out of the tank. The rule was intended for the workers’ safety.

Shortly before lunch, Butler unwound the 15-foot hose from around the cart and attempted to spray the curing compound. The setup did not work. Butler and Riddle decided to troubleshoot the problem. Riddle first turned the T-handle to shut off the pressure in the nitrogen tank. He admitted that he did so to maintain safety. Butler then unscrewed the nozzle from the 15-foot hose to check for any obstruction. Butler tried to spray again but the problem persisted.

Hanlon, who had recently been promoted to labor foreman for Ferro, arrived to help with the problem. He told Riddle to go to lunch. He then gave Butler some vice grips to loosen the plug on the top of the compound tank in order to “bleed” the existing pressure from the compound tank. Butler first checked to see that the T-handle on the nitrogen tank regulator was in the off position. Then, as the pressure in the compound tank escaped, the plug “popped” to the ground. Butler picked up the compound tank and shook it to loosen any obstruction. He then reconnected the regulator to the plug, turned the T-handle and heard the nitrogen gas go into the compound tank. He was still unable to spray the curing compound. He turned to tell Hanlon of this and saw Hanlon reaching for the T-handle. Butler gave inconsistent testimony whether Hanlon was actually turning the T-handle. Butler warned Hanlon, “Don’t touch that. It’s supposed to be set.”

Butler turned and bent down to grab the nozzle end of the 15-foot hose, which was on the ground. At that point the compound tank exploded. Butler remembered hearing yelling and he fell to the ground. Hanlon, who had been standing next to the compound tank, was killed in the explosion. Butler was injured and taken to the hospital. The compound tank, which shot like a rocket into the air, was found on the roof of a nearby, two-story building. The investigation after the explosion revealed that the T-handle on the nitrogen tank had been turned completely on.

Defendant Aireo manufactured the nitrogen tank and the regulator. Defendant Kenwald Welding & Supply Company, Inc. (Kenwald), was Airco’s distributor for the Joliet area. Kenwald had a machine which converted liquid nitrogen into gas. This machine was used to fill and refill Airco’s nitrogen tanks according to the needs of Airco’s clients.

Hanlon’s second-amended complaint alleged, in part, that the nitrogen tank was unreasonably dangerous for its intended use because it failed to bear the appropriate warnings which should have (1) identified the contents of the tank and (2) warned users that the tank contained high pressure gas and that it should not be connected to a low pressure tank.

At trial, Robert J. Stanis, a consulting engineer, testified that gas under high pressure is inherently dangerous because it can expand suddenly and catastrophically if it is inappropriately let go from its container. He testified further that because the hazard cannot be designed out of the product, the only alternative is to affix to the product a statement of the hazard to enable the user to take precautionary measures.

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Bluebook (online)
579 N.E.2d 1136, 219 Ill. App. 3d 777, 162 Ill. Dec. 322, 1991 Ill. App. LEXIS 1617, Counsel Stack Legal Research, https://law.counselstack.com/opinion/hanlon-v-airco-industrial-gases-illappct-1991.