Ferag AG v. Grapha-Holding AG

935 F. Supp. 1238, 1996 U.S. Dist. LEXIS 13417, 1996 WL 422498
CourtDistrict Court, District of Columbia
DecidedJuly 19, 1996
DocketCivil Action No. 91-2215-LFO
StatusPublished

This text of 935 F. Supp. 1238 (Ferag AG v. Grapha-Holding AG) is published on Counsel Stack Legal Research, covering District Court, District of Columbia primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Ferag AG v. Grapha-Holding AG, 935 F. Supp. 1238, 1996 U.S. Dist. LEXIS 13417, 1996 WL 422498 (D.D.C. 1996).

Opinion

MEMORANDUM

OBERDORFER, District Judge.

I.

Plaintiff Ferag AG is a family-owned Swiss corporation, with its principal place of business near Zurich; and plaintiff Ferag, Inc. is Ferag AG’s U.S. subsidiary. The two companies are referred to here collectively as “Ferag”. Defendant Grapha-Holding AG is also a family-owned Swiss corporation, with its principal place of business near Zurich — a few kilometers from Ferag. The parties are “two of only a very few companies that manufacture bindery equipment used to assemble or join together pages of brochures and magazines.” Ferag AG v. Graphar-Holding AG, 905 F.Supp. 1, 2 (D.D.C.1995). They compete furiously worldwide. One arena of competition is patent litigation. Each holds numerous patents on its products and elements of them issued by several governments, including the United States, and are vigorously litigating issues about the validity of the patents and infringement.

At issue in this case is Grapha’s U.S. Patent No. 4,735,406, referred to by the name of ‘Weber”, the Grapha employee who disclosed and claimed as his invention a rotary drum “gatherer-stitching” machine “for making brochures and the like.” A copy of the Weber patent, issued on April 5,1988, is attached here as Appendix A. The issue is drawn by Ferag’s prayer for a declaratory judgment that the Weber patent is invalid and that no Ferag machine infringes it. Grapha counterclaims that Ferag’s rotary drum “IPEX” machine infringes the Weber patent, although Grapha has never manufactured or sold the rotary drum machine disclosed by the Weber patent. During a 13-day bench trial concluded in May 1996, the parties adduced elaborate proof, illuminated by models and prolific expert testimony. The evidence yields the following:

The basic binding machine, a gatherer-stitcher, gathers or accumulates individual folded sheets, known in the trade as “signa[1240]*1240tures”, one over the other along their folded edge or spine with the cover being the outermost sheet; places the sheets spine-up over a saddle; and stitches or staples them together along the fold line. The industry standard gatherer-stitcher, including those manufactured and sold by Grapha, is an “in-line” machine, which receives sheets from automated signature feeders and moves the spine-up sheets linearly down a straight gathering chain to the stitcher.

In contrast, Grapha’s Weber patent discloses a gatherer-stitcher that would not only move signatures linearly down a chain, but also circularly around a rotary drum. That is, the Weber machine would deposit individual sheets spine-up on carriers which resemble the fins of a paddle-wheel-type rotary drum. Sheet feeders arranged axially along the drum, one downstream from another, would deposit individual sheets on the fins one after the other as the fins rotate past the feeders. At the same time, the individual sheets would move axially along the gathering fins. Each sheet would follow a helical path while moving along the length of the drum. The carriers would advance the sheets to the stitching station, where they would be stapled or stitched together. The stitchers would include two or more staple applicators mounted on a yoke that would be concentric to the drum and would move in a pendulum manner with the drum.

The machine disclosed by Grapha’s Weber patent would also differ from Grapha’s own conventional in-line gatherer-stitcher in that the patent claims that the Weber machine would be capable of producing 40,000 copies per hour, whereas the top in-line stitchers, including Grapha’s, are capable of producing only 20,000 copies per hour. Although Gra-pha commands a substantial U.S. share position in the gatherer-stitching market, it has never made or sold a machine covered by any claim of the Weber patent, and in fact, has never constructed a prototype or working model of the machine shown in figure 1 of the Weber patent. See Stip. Facts ¶¶ 38, 40. Grapha’s top product is an in-line gatherer-stitcher which produces a maximum of 20,000 copies per hour.

Unlike Grapha, in 1991, Ferag briefly offered for sale a rotary drum machine known as “Print ’91”; and in 1993, Ferag constructed and exhibited a demonstration machine of a rotary drum gatherer-stitcher at its facility in Bristol, Pennsylvania. More important, Ferag presently manufactures and sells an unpatented, high speed, rotary drum gatherer-stitcher, the “IPEX” machine: Ferag’s IPEX machine is capable of binding and stitching at 40,000 copies per hour. There are six IPEX machines operated by Ferag customers in the United States.

The IPEX machine consists of a rotary drum, the circumference of which has forty radially protruding fins. A rotary drum’s “fin” is one in-line chain’s “saddle”. These fins extend along the length of the drum. A gripper conveyor delivers folded signatures to the drum. As each signature, held in a gripper at the fold line, moves toward the drum, a star wheel opener separates the two panels of the folded signature. A gripper conveyor and the feeder screw position each signature over an outer edge of one of the fins, guide the signature onto the fin with the signature’s panels straddling the fin, whereupon the gripper conveyor releases the signature. As the drum rotates, the first signatures move circularly for approximately 270 degrees. Only as the signatures reach the last quarter of their rotation around the drum do they move axially by a control slide to the next feeding station, where the process repeats itself. When the signatures reach the stitching station near the end of the drum, a rotatable stapling apparatus, comprised of a earner rotating in a direction opposite to that of the gatherer-stitcher drum and containing ten stapling heads, staples serially, one signature at a time. The stapled signatures then move axially into the exit station.

In order to protect its rotary drum gatherer-stitchers from claims of infringement, Ferag seeks a declaratory judgment that Grapha’s Weber patent is invalid and unenforceable, and even if valid, is not infringed by Ferag’s IPEX, Print ’91, and Bristol dem[1241]*1241onstration machines.1 Primarily, Ferag contends that the Weber patent is invalid because it claims a gatherer-stitcher machine that was known before Weber described his invention and that the machine Weber claimed to have invented was obvious to those of ordinary skill in the art as it developed prior to June 1985, the date the Weber patent application was first filed in Switzerland. Grapha defends Weber’s patent and counterclaims for a declaratory judgment that the Weber patent is valid and enforceable, and that Ferag infringed the Weber patent by manufacturing, using, offering for sale, and/or selling the unpatented IPEX, Print ’91, and Bristol demonstration machines.

II.

A.

In explanation of the competing claims, the parties generally agreed about the role of gatherer-stitching machines in the print-bindery industry: After the printing press finishes printing the pages of a newspaper or magazine, the bindery machine assembles and stitches them into the finished product. For the last 40 years, the in-line gatherer-stitcher has been the industry standard for assembling magazines. This machine gathers or accumulates individual folded sheets or “signatures” on a linear gathering chain, one over the other along their folded edge or spine with the cover being the outermost sheet.

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Bluebook (online)
935 F. Supp. 1238, 1996 U.S. Dist. LEXIS 13417, 1996 WL 422498, Counsel Stack Legal Research, https://law.counselstack.com/opinion/ferag-ag-v-grapha-holding-ag-dcd-1996.