Envirotech Corporation D/B/A Eimco Process Equipment Company v. Westech Engineering Incorporated, James v. Larsen and Lowell L. Palm

904 F.2d 1571
CourtCourt of Appeals for the Federal Circuit
DecidedAugust 28, 1990
Docket89-1596
StatusPublished
Cited by47 cases

This text of 904 F.2d 1571 (Envirotech Corporation D/B/A Eimco Process Equipment Company v. Westech Engineering Incorporated, James v. Larsen and Lowell L. Palm) is published on Counsel Stack Legal Research, covering Court of Appeals for the Federal Circuit primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Envirotech Corporation D/B/A Eimco Process Equipment Company v. Westech Engineering Incorporated, James v. Larsen and Lowell L. Palm, 904 F.2d 1571 (Fed. Cir. 1990).

Opinion

OPINION

MAYER, Circuit Judge.

Envirotech Corporation appeals the judgment of the United States District Court for the District of Utah, 713 F.Supp. 372, 11 USPQ2d 1804 (1989), holding U.S. Patent No. 4,391,705 (Cook) invalid under 35 U.S.C. § 102(b) (1982). We reverse and remand.

Background

The patented invention is a ballasted digester cover for use in wastewater treatment plants. Dubbed a “hydroballaster” by its inventors, Envirotech employees Lynn Cook and David Brown, the invention is a floating (as opposed to fixed) cover-type digester consisting of a circular steel top with cylindrical sidewalls that slide up and down telescopically inside a large cylindrical steel tank. The tank contains sewage sludge that, when digested by microorganisms, supplies a large volume of methane and other gases on which the cover “floats.” Appropriately ballasting the lower rim of the cover enables it to maintain these gases at a predetermined and constant design pressure, making the gas available to fuel other components of the treatment facility.

Archimedes’ Principle — that an object wholly or partially submerged in fluid is buoyed up by a force equal to the weight of the fluid displaced — dictates the ballast design of all floating cover digesters. The Cook invention implements this principle by attaching tub-shaped concrete blocks to the bottom of the cylindrical sidewalls of the floating cover. When submerged, these “hydroballast” blocks displace the same amount of sludge and therefore weigh the same as traditional, solid concrete blocks composed of an equal volume of concrete. Thus, because pressure is directly proportional to weight, the Cook invention achieves the same gas operating pressure as a traditionally ballasted digester when their respective ballasts are submerged. However, when a hydroballast block is emerged it outweighs an equal volume traditional block by the weight of the sludge filling the block cavity. Accordingly, the Cook invention can achieve a specified gas operating pressure using significantly less concrete than — or, conversely, attain a higher gas operating pressure using the same amount of concrete as — a cover ballasted only with traditional blocks when their respective ballasts are emerged.

It is principally the Cook invention’s ability to attain a higher pressure differential between its submerged and emerged positions that makes it superior to a traditionally ballasted digester. Prior to the Cook invention, engineers using traditional ballast blocks resorted to various techniques to increase the achievable pressure differential. One technique was to construct the blocks of low-density concrete: the additional concrete volume necessary to equal the weight of an emerged, traditional density block displaced proportionately more sludge when submerged, thereby creating a larger weight differential between the emerged and submerged blocks and, thus, a larger pressure differential. A second technique, relevant here, combined traditional ballast blocks with an air-filled steel buoyancy ring. This technique allowed a higher pressure differential because of the increased buoyant force the ring provided when submerged.

Envirotech Corporation (Envirotech) is engaged in the design and sale of ballasted digester covers for use in municipal waste-water treatment plants. In response to a December 1979 invitation to bid on an addition to the Nine Springs Wastewater Treatment Plant in Madison, Wisconsin (Madison project), Envirotech submitted proposals for a digester cover to all general contrac *1573 tors bidding the mechanical portion of the project. In these February 21, 1980 proposals, Envirotech offered to provide for $205,000 a digester cover constructed in accordance with the plans and design specifications of the consulting engineer on the Madison project, CH2M-HU1 (Hill). To achieve the desired gas operating pressure, the Hill design specified the use of traditional solid concrete ballast blocks together with an air-filled buoyancy ring constructed of steel.

For reasons not relevant here, Hill decided not to award the mechanical portion of the Madison project to any of the general contractor bidders. It instead scheduled a re-bid of this portion for May 8, 1980.

In the interim, Envirotech employees Cook and Brown conceived the hydrobal-laster invention and, in accordance with company policy, completed both an “invention record” and a “disclosure of invention.” Both documents were stamped “confidential” and neither was sent outside the company. A May 6, 1980 letter from an Envirotech patent attorney to the inventors advised them of the receipt of their invention disclosure and said, “You mentioned that you were planning to bid and the bid would be the first offer for sale or public disclosure.” Although Envirotech previously had described its idea for the hydroballaster to Hill in an April 9, 1980 meeting, it had kept the details of the design confidential. Two local concrete contractors in the Madison area were the only persons outside of Envirotech to know of the hydroballast block design: Envirotech had attached copies of a sketch of the blocks, marked “confidential,” to April 28, 1980 letters seeking price quotations for block fabrication.

Sometime between May 5 and 8, 1980, Envirotech submitted its second proposal for the Madison project (the May 8 proposal) to all general contractors re-bidding the mechanical portion of the project. The proposal offered a “digester gas holder cover” —three times referencing the Hill specifications contained in the contract documents— for $134,000. When at the May 8 bid opening Hooper Construction Corporation (Hooper) appeared as the lowest responsive bidder, it accepted Envirotech’s proposal.

Subsequently, on May 30, 1980, Enviro-tech disclosed a detailed description of its hydroballaster to Hill as part of a required pre-award submittal. Envirotech acknowledged that it had “suggested” its innovative approach to Hill “during the formative stages of this job” but now included as part of the submittal both a description and detailed drawings of the hydroballaster: how it would operate and be constructed as well as the advantages it possessed over the Hill design.

Before the consulting engineer Hill decided whether to approve Envirotech’s proposed design substitution, Hooper placed a purchase order with an Envirotech salesman on June 24, 1980. The order required Envirotech to furnish a digester cover “in accordance with proposal #45-0379” — the May 8 proposal — “and spec, section 11385” —the section of the contract documents specifying the Hill design. On August 25, 1980, Hooper sent a confirmation of this purchase order to Envirotech and again specified that Envirotech must “[fjurnish in strict accordance with the attached Section 11385 of the Specifications and Plan Sheet[] D-S-17 [showing the Hill design] ... one complete digester gasholder cover....” Hill did not approve Envirotech’s proposed substitution of its hydroballaster until September 17,1980; not until October 6, 1980 did Envirotech apprise Hooper that it would furnish a hydroballaster instead of a Hill-designed digester cover.

Cook arid Brown applied for a patent on the hydroballaster on May 29, 1981.

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