Drilling Well Control, Inc. v. Dresser Industries, Inc.

340 F. Supp. 1266, 174 U.S.P.Q. (BNA) 222, 1971 U.S. Dist. LEXIS 10306
CourtDistrict Court, S.D. Texas
DecidedDecember 21, 1971
DocketCiv. A. No. 68 H 52
StatusPublished

This text of 340 F. Supp. 1266 (Drilling Well Control, Inc. v. Dresser Industries, Inc.) is published on Counsel Stack Legal Research, covering District Court, S.D. Texas primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Drilling Well Control, Inc. v. Dresser Industries, Inc., 340 F. Supp. 1266, 174 U.S.P.Q. (BNA) 222, 1971 U.S. Dist. LEXIS 10306 (S.D. Tex. 1971).

Opinion

FINDINGS OF FACT, CONCLUSIONS OF LAW AND ORDER

SEALS, District Judge.

This is a suit for patent infringement. The patent in suit is United States Letters Patent No. Re. 26,220 (hereafter “Records patent”). Five claims of the patent are in issue; however, plaintiff has not attempted to establish infringement of claim 13. Claims 4, 18, 20 and 21 remain in issue on the complaint of infringement. In its counterclaim, defendant has asserted invalidity of claims 4. 13, 18, 20 and 21.

The invention of the Records patent is directed to a particular method and apparatus for controlling abnormal pressure conditions, commonly called “kicks”, in oil and gas wells being drilled.

When an oil or gas well is drilled, the drill bit makes a hole larger than the drill pipe to form an annulus between the wall of the hole and the drill pipe. It is into this annulus that formation fluids, such as gas, oil or salt water, may flow as the earth’s strata are penetrated. To prevent incursions of such fluids during drilling, weighted drilling mud is circulated from the mud pits on the surface, down through the drill pipe, out through the bit, and back up to the surface through the annulus to the mud pits. The drilling mud lubricates the bit and carries the earth cuttings to the surface to keep the hole clean. When the hydrostatic pressure of the column of weighted mud exceeds the pressures of formation fluids encountered, no incursions of the formation fluids into the annulus occurs. Under normal conditions a proper program of weighting the mud will suffice in keeping the hydrostatic pressure of the mud at the proper level.

However, during the drilling of some oil and gas wells, subsurface formations containing abnormally high pressures are sometimes drilled into. When this formation pressure is greater than the drilling mud can ■ restrain, formation fluids run into the annulus, and, since these fluids (especially gas) are of lower specific gravity than the mud, they lighten the mud column and reduce the hydrostatic head of the mud applied to the formation, so that formation fluids can flow at even greater rates into the annulus. This is called a 'well “kick”, and if this incursion is permitted to continue uncontrolled, the formation fluid can eventually force enough of the mud from the hole that the well may blow out.

Prior to 1960, a “kicking” well was controlled by manual manipulation of steel chokes to develop a temporary back pressure on the well. This back pressure was added to the hydrostatic head pressure of the mud so that the effective pressure then applied to the formation was sufficient to stop further intrusion of the lighter fluid from the formation. The drilling mud was then circulated to raise the formation fluids in the annulus to the surface. Mud of sufficiently heavier weight was prepared and pumped into [1268]*1268the well so that it exerted a high enough hydrostatic head to hold back the formation fluids when the back pressure was removed and the well returned to normal drilling. This is called “killing” a well. Although many wells were saved by these procedures, many were lost, because mud replacement is time consuming and, unless choke manipulation developed the proper back pressure during this interval, the well could be so overpressured that the walls of the hole would collapse and the well would be lost. Conversely, the well might be so underpressured that gas invasion would continue and the well would blow out.

In 1954, Gulf Oil Co., through Mr. T. B. O’Brien and W. C. Goins, Jr., began a study of the well control problem and procedures employed in attempting to kill a “kicking” well. When the results of their work were published in early 1960, the industry was made aware for the first time of what was involved in the well hole during every stage of the well-killing operation. The result of their study was a new method or procedure for controlling a kicking well which made it possible to better utilize the existing steel chokes for this purpose, and to utilize other equipment which later became available. The O’Brien and Goins method is commonly called the constant drill pipe pressure method. Its principal teaching is to ignore changes in the volume of mud coming into the mud pits and simply maintain the drill pipe pressure of the drilling mud at some selected constant value to control the well. The mud pumping rate is also maintained constant and the steel chokes are chosen to be of a size as to cause a back pressure to be exerted on the well. As a well is being killed, this back pressure must be varied in order to maintain the drill pipe pressure constant, Also, the back pressure on some wells is lowered as heavier mud fills the well. These variations in back pressure are accomplished in the O'Brien method by manipulating the steel chokes to create the desired flow opening. In this manner, the returning mud is “choked” so that, dependent upon the rate that the mud is flowing and the amount of choking, the desired back pressure is applied to the well. The steel adjustable chokes used by O’Brien and Goins are still in use today.

Gulf Oil first successfully used the CDPP method in 1958, and O’Brien and Goins published their method for general usage by the trade in early 1960. Since 1960, the O’Brien and Goins’ Constant Drill Pipe Pressure method has become the standard in the industry and is employed today in well killing operations which use the patented apparatus of plaintiff (the Stooksberry unit) defendant’s accused apparatus (the Swaco choke), or even the prior art steel chokes.

The steel chokes employed by O’Brien and Goins and others in controlling mud flow are generally of two types: positive fixed chokes which have a fixed or constant choking orifice size, and manually adjustable chokes in which the size of the choking orifice can be adjusted by a hand wheel in the same manner that the opening in a water faucet can be adjusted. The returning drilling mud may include free gas entrained in it and this mud can be abrasive since it carries the bit cuttings with it. As this mud with entrained gas passes through a flow restriction such as a choke, the gas expands, the fluid velocity increases and a cutting away of the flow orifice may occur which will require replacement or readjustment of the choke. As stated in the plaintiff’s patent in suit, Col. 1, lines 56-61, in recognition of this problem:

[I]f gas escapes from a high pressure formation, it becomes entrained in the mud stream and tends to expand as it travels out of the well and passes through a flow device, such as a throttling valve or choke, thereby increasing the abrasive action of the mud stream and subjecting the flow device to excessive wear.

A less serious problem with the steel adjustable choke when employed in the well control method of O’Brien and Goins is that it is manually operated by a hand wheel and the size of the orifice cannot [1269]*1269conveniently be controlled from the rig floor.

In late 1960, Mr. Louis Records conceived a method and improved apparatus for controlling a “kicking” well. Mr. Records’ approach to controlling a “kicking well” was not to choke the returning drilling mud with a choke, but to confine returning mud in a pressure vessel in which gas entrained in the mud may be separated out and confined in the same vessel to hold a back pressure on the returning mud.

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Bluebook (online)
340 F. Supp. 1266, 174 U.S.P.Q. (BNA) 222, 1971 U.S. Dist. LEXIS 10306, Counsel Stack Legal Research, https://law.counselstack.com/opinion/drilling-well-control-inc-v-dresser-industries-inc-txsd-1971.