Clarke v. LR SYSTEMS

219 F. Supp. 2d 323, 2002 U.S. Dist. LEXIS 16635, 2002 WL 31001868
CourtDistrict Court, E.D. New York
DecidedSeptember 6, 2002
DocketCivil Action CV-99-5219 (DGT)
StatusPublished
Cited by9 cases

This text of 219 F. Supp. 2d 323 (Clarke v. LR SYSTEMS) is published on Counsel Stack Legal Research, covering District Court, E.D. New York primary law. Counsel Stack provides free access to over 12 million legal documents including statutes, case law, regulations, and constitutions.

Bluebook
Clarke v. LR SYSTEMS, 219 F. Supp. 2d 323, 2002 U.S. Dist. LEXIS 16635, 2002 WL 31001868 (E.D.N.Y. 2002).

Opinion

MEMORANDUM AND ORDER

TRAGER, District Judge.

Plaintiff Walter Clarke brings this products liability action against defendant LR Systems and Lasits Rohline Service, Inc. (“LR Systems”) 1 for injuries he suffered in an industrial accident on August 13, 1996. Clarke originally brought suit in the Supreme Court of Kings County against LR Systems and Dayton Electric Manu-faeturing Company. The complaint charged these defendants with negligence and strict products liability, and breach of implied and express warranty. The case was removed to federal court based on diversity, and Clarke’s employer, Favorite Plastics, Inc., was joined as a third-party defendant. Dayton and- Favorite Plastics were subsequently voluntarily dismissed. LR Systems moved for summary judgment on December 19, 2001.

Background

Clarke is a 74-year-old man who was born in Barbados, attended school through the seventh grade, and moved to the United States in 1972. Clarke Dep. at 8, 12. He began working at Favorite Plastics soon after arriving in the United States. Id. at 16-17. At first, Clarke worked as a “helper” to the operator of a plastic grinding machine, called a grinder or granulator. Id. at 19. About 20 years ago, Clarke became the operator of a granulator. Id. at 19, 23. For about a month, Clarke received training on the grinder from the operator he was replacing. Id. at 25.

At the time of the accident, Clarke worked on an “SG Granulator 300” produced by LR Systems in 1989 and subsequently sold to Favorite Plastics. Def. Affirmation ¶¶ 7, 8. This grinder was similar to the one Clarke had previously used, and was used by Clarke for several years prior to the accident. Clarke Dep. at 26.

The machine on which Clarke was injured takes plastic strips or pieces and grinds them into plastic granules. Def. Affirmation ¶ 12. The plastic is first placed into a hopper at the front end of the machine. The plastic is then fed by a powered roll feeder from the hopper into a *326 cutting chamber, where a set of rotating knives move past a set of stationary knives. Report of Plaintiffs Expert Neal Growney (“Growney Report”) ¶ 5.1.

Access to the cutting chamber is through a door on the front of the machine, below the hopper. To access the door, a bolt on the hopper must first be removed, and the hopper moved away on hinge. Clarke Dep. at 194. This access door has an electric interlock, meaning that opening it cuts off power to the motor. Growney Report ¶ 5.9. A screen behind the door, fastened by six bolts, must also be removed to get access to the cutting chamber. Clarke Dep. at 195. Access is necessary to clear jams and to periodically service or replace the knives. Growney Report ¶ 5.8. The access door had two warning stickers. One stated: “Sharp knife. Use extreme caution in knife area even though power to the machine is locked off.” Clarke Dep. at 55. The second stated: “Warning: Disconnect the power servicing to prevent accidental start-up.” Id.

The rotating knives are powered by a 15 horsepower motor located at the back of the machine. Growney Report ¶ 5.2. The power is transmitted to the rotating knives by a belt drive. Id. This drive consists of a grooved pulley 2 on the motor, a grooved pulley on the shaft of the rotating knives, and a set of five V-belts 3 that connect the two pulleys. Id.; Clarke Dep. at 131, 143.

The point at which the V-belt contacts the pulley forms an “in-running nip point.” Growney Report ¶ 5.3. A nip point is where two surfaces come into contact, creating a point where an object can become caught or be pinched off. Id. A nip point is “in-running” when one or both of the surfaces are moving, and thus can draw an object in contact with one of the surfaces into the nip point. Id.

The photographs show that the motor and belt drive are enclosed on the sides by a yellow metal housing, several feet long and several feet wide, and perhaps a foot taller at the end closer to the hopper and cutting chamber. The top of the yellow housing is covered by a removable rectangular blue metal cover that is fastened by four bolts and several latches, and appears to have two handles. Clarke Dep. at 155. The cover allows access to the motor and belt drive for service and periodic replacement of the belts. Id. at 38, 305. The belts occasionally became slack and needed to be replaced, and broke about every six months. Id. at 49, 272. When this occurred, the mechanic also needed to remove the yellow metal housing.

Unlike the cutting chamber access door, the blue metal cover was not interlocked. However, the grinder had a second interlock on the hopper. Growney Report ¶ 5.9. In addition, LR Systems designed the SG-300’s controls with three interlock switches — a third interlock could be used on a sound deadening blower box. Id. ¶ 5.10. Favorite Plastics’ grinder did not have a sound deadening box, and thus it was not equipped with the third interlock. Id. ¶ 5.11.

A warning sticker on the side of the yellow housing at the end near the hopper and cutting chamber stated: “Danger. Rotating parts — do not operate with guards removed.” Def. Affirmation Ex. H. The blue cover had two warning stickers on the end near the hopper and cutting chamber. One stated: “Caution. Lock hopper in open position before knife change or cleanout to prevent accidental hopper closing.” Def. Affirmation Ex. G. *327 The second stated: “Danger. Keep hands away — pinch point.” Id.

During Clarke’s time as a machine operator, the grinder often stopped operating due to' jams in the cutting chamber. These jams could happen as often as two to three times a week, or as infrequently as once a month. Clarke Dep. at 77, 79, 313.

The operating manual designates a method for clearing jams through the interlocked door on the front of the machine. Def. Affirmation ¶¶ 11, 18 & Ex. E. The operator or mechanic should first electrically disconnect the grinder. Def. Affirmation Ex. E. Next, the hopper in the front of the machine is to be opened, and the feed chutes removed. Id. Excess material is then to be removed from the cutting chamber. Id. If material is jammed between the knives, the rotor can be turned manually by spanner wrenches after the guard is removed. Id. After the jam is cleared, the operator or mechanic is to close and lock the hopper before restarting the machine. Id.

Favorite Plastics employed several mechanics and electricians to service machines such as the grinder by changing its V-belts, sharpening or replacing its knives, and replacing burned-out fuses. Clarke testified during his deposition that a mechanic at Favorite Plastics showed him to clear a jam this way within a year or two of when he became the grinder operator, and that when the mechanics were busy, they told Clarke to clear the jam himself. Clarke Dep. at 30,193-97, 260, 267.

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Bluebook (online)
219 F. Supp. 2d 323, 2002 U.S. Dist. LEXIS 16635, 2002 WL 31001868, Counsel Stack Legal Research, https://law.counselstack.com/opinion/clarke-v-lr-systems-nyed-2002.